Handheld PCR Device Integrating Amplification and Detection Modules

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Solution Overview

Problem

Current molecular diagnostic testing methods are expensive, require trained personnel and specialized infrastructure, and are often limited to centralized laboratories, leading to delayed and inaccurate diagnostic results, especially for point-of-care testing.

Innovation Solution

A handheld, disposable molecular diagnostic test device that integrates an amplification module for PCR and a detection module, capable of performing tests outside of a laboratory setting, using a self-contained, battery-powered system with on-board reagents and automated processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If laboratory-based molecular diagnostics testing is used, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidtesting infrastructure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device divides the molecular diagnostic testing process into separate functional modules: a sample preparation module, a thermal cycling module for PCR amplification, and a detection module. This segmentation allows each module to be optimized independently and enables the entire system to be miniaturized for point-of-care use while maintaining laboratory-level accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple functions that traditionally require separate laboratory instruments into a single integrated handheld device. The thermal cycling module, detection module, and sample preparation module are merged into one unit, eliminating the need for separate equipment and reducing overall system complexity while maintaining high diagnostic precision.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If centralized laboratory testing is used, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidturn-around time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The invention extracts the essential functions of molecular diagnostics from centralized laboratories and brings them to the point-of-care setting. By removing the need for complex infrastructure and trained personnel, the device enables accurate testing to be performed locally, eliminating the time loss associated with sample transport and centralized processing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device includes pre-loaded reagents and consumables that are prepared in advance, allowing the testing process to begin immediately upon sample insertion. This preliminary preparation eliminates the need for on-site reagent preparation and accelerates the turn-around time while maintaining diagnostic accuracy.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If high throughput laboratory equipment is used, then productivity is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetesting throughputVSAvoidinstrumentation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device employs dynamic thermal cycling with programmable temperature control that adapts to different testing requirements. The thermal cycling module can adjust heating rates, hold times, and cooling profiles to optimize performance for various pathogens and sample types, maintaining high productivity across different testing scenarios without increasing hardware complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system utilizes parameter changes in the thermal cycling process to achieve high throughput. By optimizing cycle times, temperatures, and reagent concentrations, the device can process multiple samples rapidly while maintaining accuracy. The detection module also employs parameter optimization in signal thresholding and analysis to quickly identify results without complex processing.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If trained personnel are required for testing, then measurement precision is improved, but ease of operation worsens

Engineering Contradiction:
Improvediagnostic accuracyVSAvoiduser skill requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The device is designed to perform self-diagnosis and self-processing. The automated thermal cycling module executes PCR protocols without human intervention, and the detection module automatically analyzes results. The system includes built-in quality controls and negative controls that self-validate, eliminating the need for trained personnel while maintaining laboratory-level precision through automated execution of standardized protocols.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, accurate, and affordable molecular diagnostic testing at the point of care, reducing the need for centralized laboratories and minimizing delays in diagnosis and treatment.

Implementation Method 1

The amplification module includes a heater such that the amplification module can perform a polymerase chain reaction (PCR) on the input sample

Methodology Applied
Scientific EffectPolymerase chain reaction (PCR):

Implementation Method 2

The detection module is configured to receive an output from the amplification module and a reagent formulated to produce a signal that indicates a presence of a target amplicon within the input sample

Methodology Applied
Scientific EffectSignal detection:

Data Source

PatentUS20250177977A1Devices and methods for molecular diagnostic testing
Publication Date: 2025.06.05 VISBY MEDICAL INC
  • US20250177977A1 patent drawing
  • US20250177977A1 patent drawing
  • US20250177977A1 patent drawing

AI summary

A hand-held molecular diagnostic test device includes a housing, an amplification (or PCR) module, and a detection module. The amplification module is configured to receive an input sample, and defines a reaction volume. The amplification module includes a heater such that the amplification module can perform a polymerase chain reaction (PCR) on the input sample. The detection module is configured to receive an output from the amplification module and a reagent formulated to produce a signal that indicates a presence of a target amplicon within the input sample. The amplification module and the detection module are integrated within the housing.