Handheld Tool Z-Shape Boom Adjustment

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Solution Overview

Problem

Handheld lawn maintenance tools often have fixed-length booms that require users to place the tool on the ground for adjustments, making it difficult to achieve an optimal operating position, and many are not ambidextrous or ergonomic, limiting user comfort and efficiency.

Innovation Solution

A handheld tool with a Z-shaped design featuring a power assembly, control assembly, and adjustable boom that allows single-handed operation and adjustment, enabling ergonomic handling and ambidextrous use, with a rechargeable battery pack and a motor-driven tool assembly for efficient vegetation trimming and edging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the boom length is made adjustable, then the adaptability to different operators is improved, but the device complexity increases due to adjustment mechanisms

Engineering Contradiction:
Improveadaptability to different operatorsVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The boom is divided into multiple telescopic sections that can extend and retract independently. Each section has its own locking mechanism, allowing the boom to be segmented into adjustable length portions while keeping the overall structure manageable and not overly complex

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The boom transitions from a fixed static structure to a dynamic telescopic structure that can change length during operation. The adjustment mechanism allows the boom to be extended or retracted while the tool remains held by the operator, making the system adaptable without requiring complete disassembly

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the adjustment mechanism requires placing the tool on the ground, then the ease of operation is improved during adjustment, but the productivity decreases due to multiple attempts and trial and error

Engineering Contradiction:
Improveease of boom adjustmentVSAvoidadjustment efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The adjustment mechanism is pre-configured with quick-release latches and telescopic sections that are ready for immediate adjustment. The operator can quickly extend or retract the boom without trial and error, as the mechanism is designed to lock into predetermined positions that accommodate different operator heights and preferences

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The boom adjustment mechanism is designed to be self-adjusting through simple latch operations that the operator can perform while holding the tool. The telescopic sections have built-in locking features that automatically engage when adjusted to the desired length, eliminating the need for multiple attempts or placing the tool on the ground

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the tool is designed for single-handed operation, then the ease of operation is improved, but the control precision may be reduced compared to two-handed operation

Engineering Contradiction:
Improvesingle-handed operation capabilityVSAvoidcontrol precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The control elements (triggers, switches, and adjustment mechanisms) are merged into the handle assembly, allowing the operator to control the tool's functions and adjust the boom with one hand. The handle integrates multiple control features that would traditionally require two hands, maintaining precision while enabling single-handed operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The handle assembly acts as an intermediary between the operator's hand and the tool's control mechanisms. It provides ergonomic grips and positioned controls that translate single-handed movements into precise tool operations, bridging the gap between simplified operation and control precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3694303B1Handheld tool for single-handed operation
Publication Date: 2024.05.29 MTD PRODUCTS INC
  • EP3694303B1 patent drawingFigure 1
  • EP3694303B1 patent drawingFigure 2
  • EP3694303B1 patent drawingFigure 3

AI summary

A handheld tool includes a power assembly rotatably connected to a control assembly that is, in turn, rotatably connected to one end of a boom that has a tool assembly operatively attached to an opposing end thereof. The power assembly includes a power source, wherein the power source provides power to the tool assembly by way of the boom. The control assembly includes an actuating mechanism for selectively controlling the operation of the tool assembly. The tool assembly is both movable and operable by a single-handed operation. The tool assembly is ambidextrously controllable.