Handheld Vacuum Motor Chamber Air Diffusion to Reduce Exhaust Noise

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Solution Overview

Problem

Conventional surface cleaning apparatuses often produce excessive noise due to the direct exhaust of motor air, which can be bothersome during operation.

Innovation Solution

The apparatus features a motor chamber with exhaust air passing through an air diffusing member and exiting downwardly via an underside outlet, reducing noise by diffusing and redirecting the airflow around the motor chamber, thereby minimizing noise emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If exhaust air is directly discharged from the motor chamber, then the structure is simple, but noise output is excessive

Engineering Contradiction:
Improvemotor chamber structureVSAvoidnoise output
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

An air diffusing member is introduced as an intermediary component between the motor chamber and the external environment. This diffuser redirects exhaust air flow around opposing sides of the motor chamber and through diffusing passages, transforming the direct exhaust path into a distributed flow pattern that reduces noise while maintaining structural simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The exhaust air flow is segmented into multiple paths by the air diffusing member. Instead of a single direct exhaust stream, the air is divided to flow around opposing sides of the motor chamber and through multiple diffusing passages, which disperses the noise and reduces overall noise output

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If air diffusing member is added to redirect exhaust air, then noise output is reduced, but device complexity increases

Engineering Contradiction:
Improvenoise outputVSAvoidmotor chamber structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The air diffusing member serves multiple functions simultaneously: it redirects exhaust air flow, diffuses the air stream to reduce noise, and integrates with the existing housing structure. This multi-functionality achieves noise reduction without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The air diffusing member is implemented as a thin-walled structure with integrated diffusing passages that conform to the motor chamber geometry. This thin-film approach provides effective flow redirection and noise diffusion while adding minimal structural complexity and mass

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces noise output during operation by diffusing and redirecting exhaust air, enhancing user experience and operational comfort.

Implementation Method 1

through an air diffusing member that is connected to the motor chamber and to an internal wall of the housing

Methodology Applied
Scientific EffectAir diffusion: Diffusion

Implementation Method 2

air from the motor chamber passes to the exhaust outlet around opposing sides of the motor chamber

Methodology Applied
Scientific EffectFlow redirection: Fluid Spray

Data Source

PatentEP3525648B1Hand held surface cleaning apparatus
Publication Date: 2020.11.11 TTI MACAO COMML OFFSHORE LTD
  • EP3525648B1 patent drawingFigure 1
  • EP3525648B1 patent drawingFigure 2
  • EP3525648B1 patent drawingFigure 3

AI summary

A surface cleaning apparatus is described including: a housing supporting: a suction source including a motor with an axle which rotates a fan; and a dirt collection container, wherein the motor is positioned within a motor chamber, and wherein the motor chamber is positioned within a further chamber, and there being an opening in the motor chamber for permitting exhaust air to pass therefrom to the further chamber, wherein the housing includes an exhaust outlet and wherein air from the motor chamber passes to the exhaust outlet around opposing sides of the motor chamber. In an alternative embodiment air from the motor chamber passes to the exhaust outlet through an air diffusing member.