Handlebar Operating Device With Angled Biasing and Axial Control

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Solution Overview

Problem

Existing bicycle operating devices are often bulky and complex, making them difficult to assemble and operate efficiently, particularly when integrated with handlebars.

Innovation Solution

A compact operating device for human-powered vehicles, featuring a base member and an operating member with a biasing mechanism that allows for easy assembly and restricted axial movement, utilizing a snap-fit connection and biasing members to facilitate smooth rotation and precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional bicycle operating device is used, then the device can operate bicycle components, but the device becomes bulky and complex

Engineering Contradiction:
Improvedevice complexityVSAvoidoperation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The operating device is divided into distinct functional segments: a base member for mounting, an operating member for user input, and a biasing member for positioning. This segmentation allows each component to be optimized independently, reducing overall complexity while maintaining operational reliability through specialized function distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The biasing member is positioned within the space between the base member and operating member, effectively nesting components within each other's spatial envelope. This nesting arrangement reduces the overall device footprint and complexity while ensuring reliable operation through compact integration of all necessary elements.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the operating device is made compact, then the radial and axial dimensions are reduced, but the assembly becomes more difficult

Engineering Contradiction:
Improvedevice volumeVSAvoidassembly ease
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The biasing member is pre-configured with engagement features that align with corresponding features on the operating member and base member. This preliminary configuration of engagement interfaces allows for simplified assembly despite the compact dimensions, as components are designed to fit together intuitively without complex alignment procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Specific regions of the components are designed with localized engagement features such as abutments and contact surfaces positioned at precise locations. This local quality approach ensures that the compact device can be easily assembled through targeted engagement points rather than requiring complex overall alignment, maintaining ease of manufacture despite reduced dimensions.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the operating member rotates freely, then the operation is smooth, but the axial movement cannot be restricted

Engineering Contradiction:
Improverotation smoothnessVSAvoidaxial position stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The biasing member is designed with an asymmetric configuration where the biasing force is applied at an angle non-perpendicular to the axial direction. This asymmetric force application creates a mechanical interaction that naturally restricts axial movement while preserving rotational freedom, as the angled biasing force generates stabilizing moment components without impeding rotation about the axis.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The biasing member acts as an intermediary element between the operating member and base member, mediating the mechanical interaction to simultaneously achieve rotational freedom and axial restriction. Through its specific engagement geometry, the biasing member translates rotational motion into controlled operation while preventing unwanted axial displacement, effectively decoupling these two degrees of freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device is more compact, easier to assemble, and provides reliable operation with reduced friction, allowing for precise control of bicycle components through a simplified mechanism.

Implementation Method 1

The biasing member biases the operating member in a direction that is non-perpendicular to the axial direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The first contact surface annularly contacts the first axial abutment

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12454330B2Operating device for human-powered vehicle
Publication Date: 2025.10.28 SHIMANO INC
  • US12454330B2 patent drawing
  • US12454330B2 patent drawing
  • US12454330B2 patent drawing

AI summary

An operating device is provided for a human-powered vehicle. The operating device basically includes a base member, an operating member and a biasing member. The base member is configured to be provided to a handlebar and having a center axis defining an axial direction and a radial direction. The operating member is configured to rotate relative to the base member about the center axis. The biasing member biases the operating member in a direction that is non-perpendicular to the axial direction. The operating member includes a plurality of positioning abutments. The biasing member is configured to selectively engage the positioning abutments.