Handler Change Kit for Radiated and Conductive Testing

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Solution Overview

Problem

Existing test systems, such as automatic test equipment (ATE), are limited in their ability to perform both conductive and radiated testing on electronic devices without requiring separate hardware configurations, leading to inefficiencies in testing time and cost.

Innovation Solution

A handler change kit that includes a receptacle and cap to form a housing around a device under test (DUT), isolating it physically or electromagnetically, and incorporating antennas for radiated testing, which can be integrated with a device interface board (DIB) to adapt it for radiated testing while maintaining conductive testing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate hardware configurations are used for conductive and radiated testing, then testing capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetesting capabilityVSAvoidhardware configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The test system is designed with universal hardware that can perform both conductive and radiated testing functions. The device interface board (DIB) and test sockets are configured to support multiple testing modes through software control and reconfigurable signal routing, eliminating the need for separate dedicated hardware systems for each testing type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines conductive testing and radiated testing capabilities into a single integrated test system. The housing structure incorporates both conductive test sockets and radiated testing antennas within the same physical enclosure, allowing both testing functions to coexist and operate on the same device under test simultaneously or sequentially.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate hardware configurations are used for conductive and radiated testing, then testing capability is improved, but testing time increases

Engineering Contradiction:
Improvetesting capabilityVSAvoidtesting time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The integrated test system enables continuous testing operations by allowing conductive and radiated testing to be performed without shutting down or reconfiguring hardware between test types. The system maintains persistent connections and signal paths for both testing modes, enabling seamless transitions and parallel operations that eliminate idle time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The test system is pre-configured with all necessary components for both conductive and radiated testing already in place before testing begins. The housing, sockets, and antennas are pre-assembled and positioned to accommodate both testing types, eliminating setup and reconfiguration time that would otherwise be required between different testing modes.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If DUTs are tested without electromagnetic isolation, then testing simplicity is improved, but measurement precision deteriorates due to interference

Engineering Contradiction:
Improvetesting simplicityVSAvoidsignal accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The housing structure implements electromagnetic isolation through selectively positioned conductive shields and absorptive materials at specific locations where interference is most likely to occur. Rather than enclosing the entire housing in shielding material, targeted local shielding around sensitive test sockets and signal paths provides sufficient isolation while maintaining operational simplicity and avoiding excessive complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the same test system to perform both conductive and radiated testing without hardware changes, reducing testing time and cost by isolating DUTs electromagnetically and physically, allowing for simultaneous or sequential testing across different frequency bands.

Implementation Method 1

an antenna for exchanging signals with the DUT, where at least some of the signals are for use in performing radiated testing of the DUT

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The housing is for isolating the DUT at least one of physically or electromagnetically

Methodology Applied
Scientific EffectElectromagnetic isolation: Faraday Cage

Data Source

PatentUS10972192B2Handler change kit for a test system
Publication Date: 2021.04.06 TERADYNE INC
  • US10972192B2 patent drawing
  • US10972192B2 patent drawing
  • US10972192B2 patent drawing

AI summary

An example system includes a receptacle to house a device under test (DUT); an antenna for exchanging signals with the DUT, where at least some of the signals are for use in performing radiated testing of the DUT; and a cap configured to mate to the receptacle to form a housing to enclose the DUT. The housing is for isolating the DUT at least one of physically or electromagnetically.