Single-Axis Hands-Free Connectors for Dense Electronic Assemblies
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Solution Overview
Problem
Traditional methods of connecting electronic components require manual handling, which is cumbersome and impractical in confined or constrained spaces, limiting the feasibility of high-density component configurations and efficient thermal management.
Innovation Solution
A hands-free connector system utilizing a single axis deployment mechanism that allows connectors to move sequentially between stored and deployed positions through a perpendicular or oblique input, enabling connections and disconnections without manual access to opposing sides, facilitated by an actuation spear or cam mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual connection methods are used, then connectors can be connected and disconnected, but the process becomes cumbersome and impractical in confined spaces
Solution Approach 1:
The connector system performs connection and disconnection automatically without requiring manual manipulation. The deployment mechanism self-actuates to move connectors between engaged and disengaged states, eliminating the need for hands-on operation and making the system suitable for confined spaces where manual access is difficult.
Solution Approach 2:
The patent replaces traditional manual mechanical manipulation with an automated deployment mechanism that uses a single axis of motion controlled by a spear or cam. This substitution transforms the complex multi-degree-of-freedom manual operation into a simple single-axis automated process.
2Ease of operation
If connectors are positioned for easy access, then manual connection is simple, but high-density component configurations and thermal management are compromised
Solution Approach 1:
The patent repositions connectors from easily accessible locations to opposing sides of the housing, utilizing the third dimension (depth) rather than lateral access. The single-axis deployment mechanism enables connection through this new dimensional approach, allowing high-density configurations while maintaining operational capability.
Solution Approach 2:
The connectors are nested within the housing structure, positioned on opposing sides rather than extending outward for easy access. The deployment mechanism allows these nested connectors to be engaged through a single-axis motion, enabling compact high-density arrangements.
3Ease of repair
If manual handling is required, then connectors can be manipulated, but serviceability and airflow are reduced
Solution Approach 1:
The deployment mechanism enables automatic connection and disconnection without requiring service personnel to manually manipulate connectors in confined spaces. This self-service capability significantly improves serviceability by eliminating the need for complex manual access procedures.
Data Source
AI summary
The description relates to connectors for connecting components of a system. One example can include a rectangular housing that has connectors positioned along at least one side. A single axis deployment mechanism can be configured to constrain movement of the connectors to a single axis. Upon receiving input from an angle that is perpendicular or oblique to the axis, the single axis deployment mechanism can be configured to cause the connectors to move sequentially from either of a stored position or a deployed position to the other of the stored position or the deployed position.