Reciprocating Hanger Bar Drive for Clothes Care Vibration Control

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Solution Overview

Problem

Existing clothes treatment apparatuses face limitations in adjusting the amplitude and period of hanger bars, leading to inefficient dust removal, wrinkle removal, and moisture content management, resulting in unnecessary vibration and noise.

Innovation Solution

A clothes treatment apparatus with a driver system that includes a motor and motion converter, allowing the hanger bar to reciprocate with varying amplitudes and periods depending on the motor's rotation, optimizing each clothes management function by adjusting the frequency and amplitude for specific tasks such as wrinkle removal, dust removal, and moisture control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the rotation speed of the driver changes to vary the period of the hanger bar, then the frequency of hanger bar movement changes, but the amplitude cannot be adjusted due to physical limitations

Engineering Contradiction:
Improverotation speed of driverVSAvoidadjustability of amplitude and period
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the driver system adjustable and adaptable. The driver includes adjustable components that allow both the period and amplitude of hanger bar reciprocation to be modified according to different clothes treatment requirements, transforming a static system into a dynamic one that can adapt to various operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by enabling independent adjustment of both period and amplitude parameters of the hanger bar reciprocation. The driver system allows modification of rotational speed to control period while simultaneously adjusting eccentricity or other mechanical parameters to control amplitude, providing versatile control over movement characteristics for different clothes management functions.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the amplitude of the hanger bar is kept constant, then the structure is simple, but the period cannot be decreased or frequency increased beyond physical limits

Engineering Contradiction:
Improvestructure of driverVSAvoidfrequency of hanger bar reciprocation
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent makes the driver structure dynamically adjustable rather than fixed. By incorporating adjustable mechanisms that allow modification of both amplitude and period parameters, the system can achieve higher frequencies when needed while maintaining structural integrity, eliminating the trade-off between structural simplicity and performance capability.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the hanger bar vibrates in directions other than the movement direction, then unnecessary vibration and noise occur, but the driving force required to move the hanger bar increases

Engineering Contradiction:
Improveunnecessary vibration and noiseVSAvoiddriving force required
Core Design Contradiction:
Object-affected harmful factorsVSForce

Solution Approach 1:

The patent applies local quality by ensuring that the vibration and movement of the hanger bar are concentrated and directed specifically along the intended reciprocation path. The driver mechanism is designed to minimize off-axis vibrations through proper alignment and configuration of moving parts, thereby reducing unnecessary vibration and noise in directions other than the primary movement direction.

Inventive Principle:
Principle #3Local quality

4Productivity

If the amplitude and period of the hanger bar are not optimized for specific clothes management functions, then the apparatus cannot effectively perform dust removal, wrinkle removal, or moisture control

Engineering Contradiction:
Improveperformance of clothes management functionsVSAvoidcontrol system for amplitude and period
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements parameter changes by providing a control system that allows independent adjustment of amplitude and period parameters according to different clothes management functions. The driver can be configured with specific amplitude and period settings optimized for dust removal, wrinkle removal, or moisture control, enabling the apparatus to adapt its mechanical characteristics to match the requirements of each specific function.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution minimizes unnecessary vibration and noise, enhances the driving force for effective clothes management, and improves the durability and performance of the apparatus by tailoring the amplitude and period of the hanger bar to suit various functions, thereby increasing user satisfaction.

Implementation Method 1

a motor, a vibrating body configured to support the motor and, based on rotation of the motor, vibrate by rotating alternately in a first rotation direction and a second rotation direction opposite to the first rotation direction

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

vibrate by rotating alternately in a first rotation direction and a second rotation direction opposite to the first rotation direction

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 3

a motion converter configured to rotate together with the vibrating body and convert the vibration of the vibrating body to cause the hanger bar to reciprocate

Methodology Applied
Scientific EffectMechanical motion conversion: Mechanical Advantage

Data Source

PatentUS11959222B2Clothes treatment apparatus
Publication Date: 2024.04.16 LG ELECTRONICS INC
  • US11959222B2 patent drawing
  • US11959222B2 patent drawing
  • US11959222B2 patent drawing

AI summary

A clothes treatment apparatus includes a cabinet including an inlet, a first chamber positioned inside the cabinet and defining a space for accommodating clothes through the inlet, and a hanger bar positioned in the first chamber and configured to hold clothes accommodated in the first chamber. The apparatus further includes a driver including: a motor configured to generate torque; a vibrating body configured to support the motor and vibrate alternately in opposite rotation directions by rotation of the motor; and a motion converter configured to rotate together with the vibrating body and convert the vibration of the vibrating body in connection with the hanger bar such that the hanger bar reciprocates along a predetermined movement direction. The hanger bar is configured to reciprocate with different amplitudes and periods depending on a number of times that the motor rotates.