Hanging system and bracket thereof
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Solution Overview
Problem
Current frame apparatuses for hanging articles, such as mirrors, are complex and costly to manufacture due to the need for multiple components, making them time-consuming and expensive to produce, while also posing challenges in achieving level hanging and precise positioning on walls.
Innovation Solution
A hanging system comprising a support structure with a mounting groove and a hanging bracket that allows for level hanging and easy repositioning, using a reinforcement bracket to hold mitered components together and facilitate hanging, reducing the number of parts and manufacturing complexity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional frame apparatuses use multiple components (channel, corner supports, corner brackets, D-rings, chipboard covers, dust covers), then the frame is sufficiently reinforced and can be used in various ways, but the manufacturing process becomes time-consuming and expensive
Solution Approach 1:
The patent combines multiple traditional frame components (corner supports, corner brackets, and hanging features) into a single integrated reinforcement bracket that is positioned within the channel at each corner. This consolidation maintains the structural reinforcement function while significantly reducing the number of separate parts and simplifying the manufacturing process.
Solution Approach 2:
The reinforcement bracket is designed to serve multiple functions simultaneously: it reinforces the corner joint, provides structural support for the frame, and includes integrated hanging features (such as a hooked portion) that enable wall mounting. This multi-functionality eliminates the need for separate corner brackets and hanging hardware.
2Strength
If traditional frame apparatuses include multiple separate components, then the frame can be reinforced adequately, but the number of parts increases leading to higher manufacturing costs
Solution Approach 1:
The patent merges corner supports, corner brackets, and hanging features into a single integrated reinforcement bracket component. This reduces the total number of parts while maintaining adequate frame reinforcement through the unified structure.
3Ease of operation
If traditional hanging methods are used, then articles can be hung on walls, but achieving level hanging and precise positioning is difficult
Solution Approach 1:
The reinforcement bracket is pre-positioned within the channel at each corner of the frame during manufacturing, with hanging features (such as hooked portions) already in place. This preliminary positioning ensures that when the frame is hung, the level and positioning are determined by the precisely manufactured bracket locations rather than requiring field adjustment.
4Strength
If traditional frame apparatuses use many components, then the frame is sufficiently reinforced, but repositioning the hanging article becomes difficult
Solution Approach 1:
The hanging feature of the reinforcement bracket (such as a hooked portion) is designed to engage with the channel in a manner that allows the frame to be easily removed and repositioned. The dynamic engagement allows for seamless repositioning while maintaining adequate reinforcement during use.
Data Source
AI summary
A hanging system and a method of hanging a support structure from a support surface. The hanging system may include a support structure and a hanging bracket for hanging the support structure from a support surface such as a wall. The support structure may include a mounting groove that accepts a portion of the hanging bracket to facilitate the coupling therebetween. The support structure may be able to slide side-to-side along the support surface while remaining coupled to the hanging bracket. The hanging system may alternatively, or additionally, include a reinforcement bracket. The reinforcement bracket may serve the dual purpose of holding the various mitered components of the support structure together and facilitating the hanging of the support structure from the support surface.