Yeast Mutant HAP4 Expression Ethanol Reduction

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Solution Overview

Problem

Existing yeast mutants used for producing desired products, such as lactic acid, face challenges in maintaining high growth and fermentation rates while reducing ethanol production, as disrupting genes involved in ethanol pathways often leads to decreased fermentation capacity and insufficient ethanol reduction.

Innovation Solution

A yeast mutant is developed by introducing a foreign gene encoding an enzyme involved in the desired product's synthesis and constitutively expressing the HAP4 gene, which enhances the production of the desired product without compromising growth and fermentation rates, specifically by lowering alcohol productivity through enzymes like pyruvate decarboxylase and alcohol dehydrogenase disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If genes involved in ethanol production pathway (pyruvate decarboxylase gene, alcohol dehydrogenase gene) are disrupted to reduce ethanol production, then ethanol production capacity decreases, but proliferation capacity and fermentation capacity significantly decrease

Engineering Contradiction:
Improveethanol productionVSAvoidfermentation capacity
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The invention extracts and removes the harmful function (ethanol production) by disrupting specific genes (PDC1, PDC5, PDC6, ADH1, ADH2) in the ethanol production pathway, while preserving the beneficial functions (proliferation and fermentation capacity) through careful selection of which genes to disrupt and which to maintain

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention applies local quality by selectively disrupting only certain genes in the ethanol production pathway (pyruvate decarboxylase genes and alcohol dehydrogenase genes) while leaving other parts of the metabolic pathway intact, thereby achieving localized reduction of ethanol production without globally affecting cellular functions

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If genes involved in ethanol production pathway are disrupted to reduce ethanol production, then ethanol production capacity decreases, but desired product formation is insufficient

Engineering Contradiction:
Improveethanol productionVSAvoiddesired product formation
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The invention segments the metabolic pathways by separately controlling the ethanol production pathway (through gene disruption) and the desired product synthesis pathway (through foreign gene introduction), allowing independent optimization of each pathway without mutual interference

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges two separate genetic modifications: (1) disruption of endogenous ethanol production genes and (2) introduction of foreign genes for desired product synthesis, creating a combined strain that simultaneously achieves ethanol reduction and enhanced desired product formation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The yeast mutant effectively produces desired products like lactic acid at improved yields and reduced ethanol levels, maintaining excellent growth and fermentation rates, thereby reducing production costs.

Implementation Method 1

a yeast mutant into which a foreign gene that encodes an enzyme involved in the production of a desired product and a HAP4 gene that can be constitutively expressed have been introduced

Methodology Applied
Scientific EffectGene expression:

Implementation Method 2

a foreign gene that encodes an enzyme involved in the production of a desired product

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

maintaining its growth rate and fermentation rate

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS8741610B2Yeast mutant and substance production method using the same
Publication Date: 2014.06.03 TOYOTA JIDOSHA KK
  • US8741610B2 patent drawing
  • US8741610B2 patent drawing
  • US8741610B2 patent drawing

AI summary

The present invention provides, inter alia, an improvement in the production of a desired product from yeast, wherein the growth rate and fermentation rate of the yeast are maintained at excellent levels. The present invention also provides, inter alia, for the introduction of a foreign gene into a yeast host cell, wherein the foreign gene encodes an enzyme involved in the production of a desired product. The yeast may also constitutively express a HAP4 gene, or a homologous gene thereof, to significantly improve the ability of the yeast to produce the desired product while maintaining its growth rate and fermentation rate. In some embodiments, a yeast mutant is used which is a mutant strain having lowered alcohol productivity vis-à-vis a wild-type strain.