Haptic Actuator Field Member and Flexure Layout for Precise Force Feedback

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Solution Overview

Problem

Existing haptic technologies face challenges in providing effective tactile feedback with sufficient force and precision, limiting their ability to convey complex information to users.

Innovation Solution

A haptic actuator design featuring a housing with a stator and a field member, including permanent magnets arranged in a specific magnetic pole configuration, and flexures allowing reciprocal movement within the housing, enabling precise control of tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If existing haptic technologies are used, then the device structure is simple, but the force characteristics and precision are insufficient

Engineering Contradiction:
Improveforce characteristicsVSAvoiddevice structure
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The haptic actuator is divided into distinct functional segments: a stator with coil assemblies, a field member with permanent magnets, and flexure assemblies. This segmentation allows each component to be optimized independently for its specific function while contributing to overall force characteristics and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple coil assemblies are combined within the stator structure, and permanent magnets are integrated into the field member with specific pole configurations. This merging of multiple magnetic and electromagnetic elements creates enhanced force characteristics that would not be achievable with simpler designs.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If existing haptic technologies are used, then the manufacturing process is simple, but the precision of tactile feedback is insufficient

Engineering Contradiction:
Improveprecision of tactile feedbackVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The permanent magnets are configured with specific local pole arrangements (alternating poles, Halbach arrays) in different regions of the field member. This local quality variation enables precise control of magnetic field distribution, which directly improves the precision of tactile feedback.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The flexure assemblies provide dynamic, compliant connections between the field member and housing, allowing the system to adapt to varying operational conditions. This dynamic capability enhances precision by enabling fine adjustments in the haptic response.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If existing haptic technologies are used, then the device is easy to operate, but the ability to convey complex information is limited

Engineering Contradiction:
Improveability to convey complex informationVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The coil assemblies are configured to generate periodic electromagnetic forces that interact with the permanent magnets, creating controlled oscillations and vibrations. This periodic action enables the conveyance of complex information through varied vibration patterns while maintaining ease of operation through automated control.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates feedback mechanisms that monitor the position and movement of the field member, allowing the controller to adjust operating parameters in real-time. This feedback enables versatile information conveyance through differentiated haptic responses while maintaining ease of operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The haptic actuator achieves enhanced tactile feedback with improved force characteristics and precision, allowing for the effective conveyance of complex information to users.

Implementation Method 1

The stator may include a core and a plurality of serially coupled coils surrounding the core. The at least one permanent magnet may include a first permanent magnet on a first side of the opening, and a second permanent magnet on a second side of the opening opposite the first side of the opening

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

The haptic actuator may also include a Hall effect sensor carried by the housing and configured to sense a position of the field member

Methodology Applied
Scientific EffectHall effect: Hall Effect

Implementation Method 3

The haptic actuator may also include a ferritic body between the at least one permanent magnet and the frame

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Data Source

PatentUS12212208B2Haptic actuator including a field member having an opening receiving a stator therein and related methods
Publication Date: 2025.01.28 APPLE INC
  • US12212208B2 patent drawing
  • US12212208B2 patent drawing
  • US12212208B2 patent drawing

AI summary

A haptic actuator may include a housing, and a stator fixed to a medial interior portion of the housing. The haptic actuator may also include a field member having an opening receiving the stator therein. The field member may include a frame and at least one permanent magnet carried by the frame. The haptic actuator may also include at least one flexure coupled between an end of the frame and adjacent interior portions of the housing to permit reciprocal movement of the field member within the housing responsive to the stator.