Vehicle Haptic Cover Plate With Torque-Compensating Actuation Arm

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Solution Overview

Problem

Existing vehicle operating devices with haptic feedback systems experience torque-related noise issues due to the mechanical excitation of displays, which can be costly to mitigate with complex bearings.

Innovation Solution

A vehicle operating unit with a housing, an operating element featuring a display and a cover plate that allows elastic lateral displacement, an actuator with a rigid drive unit coupled to the housing, and an elastic actuation arm that compensates for torque by extending beyond the force application point and being fixed in the housing, enabling translational movement without rotational disturbance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the actuator directly acts on the display for haptic feedback, then the haptic feedback effect is achieved, but torque is generated causing noise and requiring complex bearings

Engineering Contradiction:
Improvehaptic feedback effectivenessVSAvoidnoise from torque
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An actuation arm is introduced as an intermediary component between the actuator and the cover plate. The actuator acts on the actuation arm, which in turn acts on the cover plate, thereby mediating the force transmission and eliminating direct contact that causes torque and noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mechanical connection is segmented into multiple components: the actuator, the actuation arm, and the cover plate. This segmentation allows the actuation arm to serve as a separate element that can be optimized to reduce torque transmission while maintaining haptic feedback functionality.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If complex bearings are added to absorb torque, then noise is reduced, but device complexity and costs increase

Engineering Contradiction:
ImprovenoiseVSAvoidbearing system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The actuation arm is designed to utilize the torque generated during actuation as a beneficial feature. By extending the actuation arm beyond the force application point and fixing it to the housing, the torque is converted into a stabilizing moment that actually reduces vibrations and noise without requiring additional bearing systems.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If the actuation arm is extended beyond the force application point and fixed to the housing, then torque is compensated and translational movement is achieved, but the actuation arm structure becomes more complex

Engineering Contradiction:
Improvetranslational movement stabilityVSAvoidactuation arm structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The actuation arm is designed as an elastic component that can dynamically adapt during actuation. The elasticity allows the arm to flex and return to its original position, providing the necessary movement while maintaining structural simplicity. This dynamic design eliminates the need for complex mechanical joints or bearings.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for torque, allowing the cover plate to perform substantial lateral movement while minimizing noise and additional costs associated with complex bearing systems, thus providing effective haptic feedback.

Implementation Method 1

the actuation arm is extended, starting from its displacement portion, beyond the force application point and comprises an extension portion within which the actuation arm is elastically and mechanically fixed

Methodology Applied
Scientific EffectTorque compensation: Torque

Implementation Method 2

an elastic actuation arm which projects from the projecting portion of the cover plate and which is mechanically acted on by the actuating element of the actuator

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11740700B2Operating device for a vehicle
Publication Date: 2023.08.29 BEHRN-HELLA THERMOCONTROL GMBH
  • US11740700B2 patent drawing
  • US11740700B2 patent drawing
  • US11740700B2 patent drawing

AI summary

The operating unit for a vehicle comprises a housing with an operating element on the front side, wherein the operating element has a display with a display surface and a cover plate, which defines an operating surface of the operating element, and has at least one projection region projecting laterally over the display, and is elastically laterally moveably mounted on and/or in the housing. An actuator is arranged below the cover plate, said actuator having a drive and a control element driven by the drive. The operating unit is also provided with an elastic actuation arm which protrudes from the cover plate and which is mechanically acted upon by the control element of the actuator at a force application point of the actuation arm. The actuation arm has a displacement portion, reaching between the cover plate and the force application point, for laterally shifting the cover plate, and is extended from the displacement portion thereof beyond the force application point, as well as being provided with an extension portion, within which the actuation arm is elastically and mechanically fixed.