Haptic Needle Insertion Simulator Using Variable Dampener

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Solution Overview

Problem

Current robotic systems for simulating the insertion of medical instruments, such as needles, are expensive and complex, making it difficult to provide realistic haptic force feedback for training purposes.

Innovation Solution

A low-cost haptic medical instrument insertion simulator that includes a retractable needle or probe with an internal variable dampener and a detachable cartridge filled with synthetic material, allowing for variable force resistance and realistic simulation of insertion forces, which can be replicated in a handheld device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If expensive robotic systems are used to simulate insertion forces, then realistic haptic force feedback is achieved, but system cost and complexity increase significantly

Engineering Contradiction:
Improvehaptic force feedback realismVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a simplified copy of the tissue insertion experience using a phantom material that replicates the haptic properties of real tissue. Instead of using complex robotic systems to simulate forces, the invention directly copies the physical interaction characteristics through carefully engineered material properties, achieving realistic feedback without the complexity of active force generation systems

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent employs disposable or replaceable phantom materials that can be easily manufactured and discarded after use. These low-cost consumable materials replace expensive, complex robotic systems, providing realistic haptic feedback through material design rather than complex mechanical systems that would require maintenance and calibration

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If expensive robotic systems are used to provide force feedback, then realistic insertion simulation is achieved, but system cost increases to approximately $10,000

Engineering Contradiction:
Improveinsertion simulation realismVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention copies the essential haptic characteristics of tissue insertion through phantom materials with matched mechanical properties. This approach eliminates the need for expensive robotic force feedback systems by directly replicating the physical sensation through material design, reducing system cost from $10,000 to a fraction of that amount

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the complex mechanical robotic system with a simpler material-based solution. Instead of using motors, sensors, and control systems to generate force feedback, the invention uses the intrinsic mechanical properties of phantom materials to provide realistic haptic feedback, dramatically reducing manufacturing cost and complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If a retractable needle design is used, then visual illusion of penetration is created, but additional mechanical complexity is introduced

Engineering Contradiction:
Improvevisual illusion effectVSAvoidmechanical complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent uses flexible phantom materials that can be penetrated by the needle while maintaining structural integrity. The material deformation and recovery provide the visual illusion of penetration without requiring complex retractable mechanisms, simplifying the overall device design while achieving the desired visual effect

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective and realistic simulation of medical instrument insertion procedures, providing valuable training for medical residents without the need for expensive robotic systems, allowing for free 360° movement and varied force profiles through various mechanical, pneumatic, and hydraulic methods.

Implementation Method 1

The cartridge may be filled with synthetic material that the back of the needle, knife or probe penetrates into and the material penetration creates the haptic force that is felt by the user advancing the instrument

Methodology Applied
Scientific EffectMaterial deformation: Deformation

Implementation Method 2

The internal variable dampener includes a cavity having a variable profile and being filled with a fluid within the instrument body

Methodology Applied
Scientific EffectFluid resistance: Drag

Data Source

PatentUS11373551B2Low cost haptic force medical instrument insertion simulator
Publication Date: 2022.06.28 THE PENN STATE RES FOUND INC
  • US11373551B2 patent drawing
  • US11373551B2 patent drawing
  • US11373551B2 patent drawing

AI summary

A haptic needle insertion simulator includes a syringe compartment having a cavity and a retractable needle at an end of the syringe compartment. The needle is operable to retract into the syringe compartment when pushed against a surface. The cavity is configured to provide a force profile felt by a user holding the simulator and simulating a realistic feeling of insertion force.