Haptic Switch Module Structure for Uniform Surface Vibration

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Solution Overview

Problem

Conventional surfaces used for haptic feedback experience uneven vibration, leading to uncomfortable feelings during manipulation due to the placement of actuators along the edges of the independent area, making it difficult to evenly vibrate the manipulation surface.

Innovation Solution

A switch module with a stationary member and a movable member separated by a gap, featuring a vibration element between them, which allows for even vibration of the manipulation surface by using a combination of a holder, dampers, and an actuator to generate vibrations that are not transmitted to the panel, ensuring stable and comfortable tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If actuators are placed along the edges of the independent area, then the device structure is simplified, but the vibration uniformity deteriorates

Engineering Contradiction:
Improveactuator placement structureVSAvoidvibration uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

A vibration element is introduced as an intermediary component between the actuator and the manipulation surface. This vibration element receives vibration from the actuator and distributes it uniformly across the manipulation surface, mediating the interaction to achieve even vibration without requiring complex actuator placement

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical coupling between the actuator and manipulation surface with a vibration element that converts actuator motion into uniform surface vibration. This substitution transforms the mechanical transmission mechanism to achieve better vibration distribution

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If the manipulation surface is placed close to the panel, then the device structure is compact, but vibration transmission to the panel increases

Engineering Contradiction:
Improvestructural compactnessVSAvoidvibration transmission to panel
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

A holder is introduced as an intermediary structure that supports the manipulation surface at a distance from the panel. This holder acts as a mediator to prevent direct vibration transmission to the panel while maintaining structural compactness through integrated design

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If the manipulation surface is separated from the panel with a gap, then vibration transmission to the panel is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvevibration transmission to panelVSAvoidstructural complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The holder is designed to perform multiple functions: supporting the manipulation surface, maintaining the gap from the panel, and preventing vibration transmission. This multi-functionality reduces the need for separate components, thereby limiting the increase in structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables even vibration of the manipulation surface, reducing the likelihood of uncomfortable feelings during use and preventing vibration from propagating to the panel, thus enhancing the tactile experience and stability of the switch module.

Implementation Method 1

a vibration element disposed between the stationary member and the movable member, the vibration element vibrating the movable member

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a vibration element disposed between the stationary member and the movable member, the vibration element vibrating the movable member

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS12125650B2Switch, switch module, and method of manufacturing switch module
Publication Date: 2024.10.22 ALPS ALPINE CO LTD
  • US12125650B2 patent drawing
  • US12125650B2 patent drawing
  • US12125650B2 patent drawing

AI summary

A switch to be attached to a panel having an opening in a surface includes: a stationary member to be attached to the panel; a movable member to be placed at a distance from the panel, the movable member having a manipulation surface separated from the panel in the opening with a gap intervening between the manipulation surface and the panel, the manipulation surface being exposed from the opening; and a vibration element disposed between the stationary member and the movable member, the vibration element vibrating the movable member.