Hard Imaging Scan Lens Correction via Image Data Modification

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Solution Overview

Problem

Existing hard imaging devices face challenges in producing high-quality images due to scan geometry errors introduced by scan lenses with insufficient degrees of freedom, leading to complex and costly designs.

Innovation Solution

The method involves modifying image data using correction data to accommodate scan geometry errors, allowing for the use of less complex and expensive scan optics, and varying the timing of pixel output to compensate for scanning errors, thereby reducing image errors and achieving acceptable image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If scan lens with minimal scan geometry error is used, then image quality is improved, but device complexity and cost increase due to significant degrees of freedom required

Engineering Contradiction:
Improvescan geometry errorVSAvoidscan lens design complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing correction data that compensates for scan geometry errors before the actual imaging process. The system determines the relationship between pixel positions and scan angles in advance, creating a lookup table of correction values that are applied during image rendering, thereby eliminating the need for complex scan lens designs while maintaining image quality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical/optical solution (complex scan lens with multiple degrees of freedom) with a computational approach. Instead of using sophisticated optical hardware to minimize scan geometry errors, the system uses software-based correction algorithms that process pixel data and apply geometric corrections, substituting mechanical complexity with computational processing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If scan lens with minimal scan geometry error is used, then image quality is improved, but device cost increases

Engineering Contradiction:
Improvescan geometry errorVSAvoidscan lens manufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent employs the principle of using simpler, less expensive components (scan lens with fewer degrees of freedom) that would normally produce lower quality images, but compensates for their deficiencies through computational correction. The inexpensive scan lens is paired with software that corrects its geometric errors, achieving high image quality without requiring costly precision optics

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the parameter space by shifting from hardware-based error correction (optical design parameters) to software-based correction (computational parameters). By modifying how correction is achieved—from physical lens geometry to digital image processing—the system reduces manufacturing costs while maintaining precision

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of high-quality hard images using simpler and less expensive scan optics, effectively correcting scan geometry errors and minimizing image distortions, resulting in improved imaging performance without the need for complex scan lens designs.

Implementation Method 1

a rotating polygon mirror used to reflect the light from the light source towards the scan lens

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

A scan lens may be used to focus light (from a laser) along a scan line of the photoconductor

Methodology Applied
Scientific EffectLight focusing: Focusing

Implementation Method 3

The focused light may be used to selectively discharge pixels of the scan line to form latent images

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS7965901B2Hard imaging methods and devices and optical scanning systems
Publication Date: 2011.06.21 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US7965901B2 patent drawing
  • US7965901B2 patent drawing
  • US7965901B2 patent drawing

AI summary

Hard imaging methods, hard imaging device fabrication methods, hard imaging devices, hard imaging device optical scanning systems, and articles of manufacture are described. A hard imaging method includes providing image data corresponding to a hard image to be formed and generating light responsive to the image data. The method further includes scanning the light to form a latent image corresponding to the hard image to be formed and accessing correction data corresponding to scanning errors of a scan lens intermediate a rotating reflection device and a photoconductor. The method also includes modifying the image data using the correction data before the generating and the modifying including modifying to reduce the introduction of image errors resulting from the scanning using the scan lens.