Hard-Shell MOLLE Grid for Rigid Surfaces
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional MOLLE systems are limited in durability and cannot be effectively applied to hard objects, restricting their ability to securely attach accessories and equipment.
Innovation Solution
A hard-shell MOLLE system is created by forming depressed channels on a hard object's surface for vertical canals and placing cross members perpendicular to them, forming a grid, which can be fixed with screws or rivets, allowing for enhanced durability and attachment of accessories.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional MOLLE systems use PALS webbing stitched onto fabric surfaces, then the system is easy to manufacture and apply to soft objects, but the durability is limited and it cannot be effectively applied to hard objects
Solution Approach 1:
The patent changes the fundamental parameter of the mounting surface from soft fabric to hard shell material, and changes the attachment method from stitching to mechanical fastening with screws or rivets. This allows the MOLLE system to be effectively applied to hard objects while maintaining durability, as the hard shell provides structural support and the mechanical fasteners provide secure attachment points for the grid pattern mounting system
Solution Approach 2:
The patent segments the mounting system into distinct components: the hard shell base, the grid pattern formed by perpendicular strips, and the attachment points created at the intersections. This segmentation allows each component to be optimized independently - the hard shell for durability, the grid pattern for versatility, and the intersection points for secure accessory attachment
2Reliability
If conventional MOLLE systems use stitched webbing on fabric, then the system is simple in structure, but the capability to securely attach accessories and equipment is limited
Solution Approach 1:
The patent creates a dynamic attachment system where accessories can be easily attached and detached at the grid intersections using screws or rivets. The hard shell mounting system provides stable, rigid attachment points that securely hold accessories in place during use, while allowing for quick reconfiguration and replacement of equipment as needed
Solution Approach 2:
The patent incorporates pre-formed channels or recesses in the hard shell surface that guide the placement of perpendicular strips and facilitate the creation of intersection points. This preliminary structuring of the hard shell mounting surface simplifies the assembly process and ensures proper alignment of the grid pattern, reducing the complexity of installation while maintaining secure attachment capability
Data Source
AI summary
The present disclosure relates to an improved Modular Lightweight Load-carrying Equipment (MOLLE) system that employs hard-shells and a method of making thereof. The disclosed hard-shell MOLLE system not only provides better durability for the MOLLE system, but also allows the MOLLE system to apply on hard objects such as thermoformed/molded backpacks, bags, vehicle panels and containers etc.