Harmonic Filtering Circuit for Plasma Chamber Voltage Sources
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Solution Overview
Problem
In semiconductor manufacturing, the precision of processes is compromised due to the damage caused by harmonic frequency components in signals received from plasma chambers, which can alter the characteristics of voltage sources and lead to process errors.
Innovation Solution
An electronic circuit with a filtering mechanism, comprising a rejection block and a pass block, that reduces the magnitude of harmonic frequency components, utilizing capacitive and inductive elements to filter out specific frequency bands and prevent damage to voltage sources.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If harmonic frequency components are allowed to pass through the voltage source, then the voltage source can operate at full power, but the voltage source gets damaged and process errors occur
Solution Approach 1:
The patent converts the harmful harmonic frequency components into a beneficial filtering action. By designing the filtering circuit with specific LC components, the harmful harmonics are identified and removed, while the fundamental frequency is preserved and even enhanced for driving the plasma chamber. This transforms the potential damage into a protective mechanism.
Solution Approach 2:
The filtering circuit acts as an intermediary between the voltage source and the plasma chamber. It receives the full-power signal from the voltage source, selectively removes harmful harmonic components, and delivers a cleaned signal to the plasma chamber. This intermediary structure protects the voltage source while maintaining process effectiveness.
2Reliability
If a filtering circuit is added to remove harmonic frequency components, then damage to voltage sources is prevented, but device complexity increases
Solution Approach 1:
The filtering circuit is segmented into distinct functional blocks: a rejection block for removing specific harmonic frequencies and a pass block for allowing the fundamental frequency to pass. This segmentation makes the complex filtering task manageable and modular, simplifying both design and maintenance while achieving reliable harmonic removal.
Solution Approach 2:
The patent utilizes parameter changes in LC circuit components (inductors and capacitors) to achieve frequency-selective filtering. By adjusting the inductance and capacitance values, the circuit is tuned to specifically target harmonic frequencies while passing the fundamental frequency. This parameter-based approach provides a compact and efficient filtering solution without excessive complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The filtering circuit effectively reduces the impact of harmonic frequency components, minimizing damage to voltage sources and reducing process errors in semiconductor manufacturing, thereby enhancing the precision and reliability of semiconductor chip production.
Implementation Method 1
a first capacitive element configured to pass a first frequency component of a first harmonic frequency and a second frequency component of a second harmonic frequency
Implementation Method 2
an inductive element connected in series with the first capacitive element to remove the first frequency component received through the first capacitive element
Data Source
AI summary
An electronic circuit includes a first filter and a second filter. The first filter passes a first frequency component of a first harmonic frequency generated by a first voltage source to form a potential difference in a chamber and a second frequency component of a second harmonic frequency higher than the first harmonic frequency. The second filter removes the first frequency component and the second frequency component received from the first filter. The second harmonic frequency is included in a first frequency band determined based on a capacitance of the second filter.


