High-Frequency Harmonic Suppression in Electric Motor Systems

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Solution Overview

Problem

High-frequency harmonics generated by electric motor windings cause electromagnetic interference, leading to increased heat loss and performance deterioration, as existing voltage stabilizing capacitors are ineffective in filtering out high-frequency noise, especially when the motor housing is grounded.

Innovation Solution

An electric motor system with a high-frequency harmonic suppressing device connected to the neutral point and direct-current power source circuit, utilizing a high-frequency driving circuit and filtering circuits, such as capacitors and inductors, to filter out high-frequency harmonics produced by the motor windings, preventing them from entering the power source circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a voltage stabilizing capacitor is used to provide stable voltage, then voltage stability is improved, but high-frequency harmonic filtering capability deteriorates

Engineering Contradiction:
Improvevoltage stabilityVSAvoidhigh-frequency harmonic interference
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The filtering function is segmented into two distinct components: the voltage stabilizing capacitor handles low-frequency voltage stabilization, while a separate high-frequency filtering circuit (comprising capacitor C2 and inductor L1) handles high-frequency harmonic filtering. This segmentation allows each component to be optimized for its specific frequency range without compromising the other function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-frequency filtering circuit acts as an intermediary between the voltage stabilizing capacitor and the power source circuit. It mediates by blocking high-frequency harmonics from entering the power source circuit while allowing the voltage stabilizing capacitor to continue providing stable voltage for low-frequency operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the motor housing is grounded through a grounding wire, then safety is improved, but high-frequency harmonic interference to the driving device increases

Engineering Contradiction:
ImprovesafetyVSAvoidhigh-frequency harmonic interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The high-frequency filtering circuit serves as an intermediary on the grounding path, allowing the grounding wire to maintain safety by providing a low-impedance path for fault currents, while simultaneously blocking high-frequency harmonic interference from propagating to the driving device through the grounding system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The filtering capability is applied locally at the point where harmonics enter the power source circuit (through the neutral point and grounding path), rather than requiring system-wide modifications. The filtering circuit is strategically placed to address the specific local problem of harmonic interference on the grounding path.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If high-frequency switching is used to drive the electric motor, then motor control precision is improved, but high-frequency leakage current and electromagnetic interference increase

Engineering Contradiction:
Improvemotor control precisionVSAvoidhigh-frequency leakage current and electromagnetic interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The high-frequency switching necessary for precise motor control is maintained, but the harmful high-frequency leakage current and electromagnetic interference are converted into a manageable issue by directing them through the high-frequency filtering circuit to the neutral point and grounding path, where they are safely dissipated without compromising control precision.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively filters out high-frequency harmonics, reducing noise interference and improving motor performance by preventing high-frequency noise from entering the power source circuit, as demonstrated by oscilloscope readings showing clean signals when the motor is grounded with the suppressing device.

Implementation Method 1

a first capacitor C1 and an inductor L connected in series with each other, and a second capacitor C2 connected in parallel to the first capacitor C1 and the inductor L connected in series with each other

Methodology Applied
Scientific EffectCapacitive filtering: Capacitance

Implementation Method 2

a first capacitor C1 and an inductor L connected in series with each other

Methodology Applied
Scientific EffectInductive filtering: Inductor

Implementation Method 3

a voltage stabilizing capacitor and a high-frequency driving circuit. The voltage stabilizing capacitor is connected with an output end of the rectifying circuit and adapted to provide a direct-current power source to a direct-current power source circuit

Methodology Applied
Scientific EffectCapacitive energy storage: Capacitance

Implementation Method 4

the alternating current is rectified through a rectifier and then provided as a stable voltage source

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS10707680B2Electric motor system and high-frequency harmonic suppressing device of the same
Publication Date: 2020.07.07 KONG MING MOTOR CO LTD
  • US10707680B2 patent drawing
  • US10707680B2 patent drawing
  • US10707680B2 patent drawing

AI summary

The electric motor system of the present invention includes an electric motor and a driving device. The electric motor includes a grounded housing, and multi-phase stator windings and a neutral point, which are disposed in the housing and form a star connection. The driving device is connected with the multi-phase stator windings and includes a rectifying circuit, a voltage stabilizing capacitor and a high-frequency driving circuit. The voltage stabilizing capacitor is connected with an output end of the rectifying circuit to provide a direct-current power source to a direct-current power source circuit. The high-frequency driving circuit is connected with the direct-current power source circuit and the multi-phase stator windings, and generates multi-phase driving signals to drive the multi-phase stator windings. A high-frequency harmonic suppressing device is connected with the neutral point and the direct-current power source circuit.