Harmonics Correction Circuit for Aircraft LED Lighting

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Solution Overview

Problem

Aircraft electrical systems are negatively impacted by unwanted harmonics, which generate adverse electromagnetic field effects and disrupt other systems, and existing solutions like constant current drivers are limited in maintaining optimal voltage levels.

Innovation Solution

A harmonics correction circuit that aligns input and output waveforms by using a differential amplifier, ballast resistance, and a transistor feedback path to adjust current and voltage, ensuring a sinusoidal current waveform and improving power factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a constant current driver is used to maintain reference voltage at peak input voltage, then harmful harmonic effects are avoided, but the solution is limited in maintaining optimal voltage levels and cannot adapt to varying voltage conditions

Engineering Contradiction:
Improveharmonic effectsVSAvoidadaptability to voltage conditions
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent transitions from a static constant current driver to a dynamic harmonics correction circuit that continuously adjusts its operation based on real-time detection of input voltage waveform characteristics. The circuit dynamically modifies its current draw to counteract harmonics, adapting to varying voltage conditions while maintaining power factor correction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention implements a feedback mechanism where the harmonics correction circuit detects the input voltage waveform shape and uses this information to adjust its operation. The circuit monitors the AC voltage input and dynamically responds by drawing appropriate current to eliminate harmonics, creating a closed-loop control system that adapts to changing conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If LED strings draw square current waveforms, then LED operation is maintained, but total harmonic distortion increases and power factor deteriorates

Engineering Contradiction:
ImproveLED operationVSAvoidwaveform distortion
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent converts the harmful square waveform current drawn by LED strings into a beneficial sinusoidal waveform by using the harmonics correction circuit. The circuit draws a compensating current that, when combined with the LED current, creates a sinusoidal total current draw from the AC source, thereby eliminating harmonics while maintaining LED operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The invention changes the current waveform parameter from square to sinusoidal by introducing the harmonics correction circuit. The circuit modifies the current draw characteristics to match the sinusoidal shape of the AC voltage input, transforming the waveform parameters to achieve power factor correction and harmonic elimination.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If existing harmonics correction solutions are used, then some harmonic reduction is achieved, but power factor of 1.00 and less than 1% total harmonic distortion cannot be achieved

Engineering Contradiction:
Improvepower harmonicsVSAvoidpower factor and THD performance
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent replaces conventional harmonics correction approaches with an improved circuit implementation using differential amplifiers and transistors. This substitution of the correction mechanism enables precise control of the compensating current, achieving superior performance with power factor of 1.00 and THD less than 1%.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively eliminates power harmonics and achieves a power factor of 1.00 with less than 1% total harmonic distortion, outperforming commercial designs, and adapts to various voltage and frequency conditions.

Implementation Method 1

the correction circuit includes a differential circuit (such as a differential amplifier) that receives the two waveforms as inputs

Methodology Applied
Scientific EffectDifferential amplification:

Implementation Method 2

provides an output current of the differential circuit to a transistor that is disposed in a feedback path to the differential circuit. As the output current of the differential circuit varies, the resistance of the transistor varies

Methodology Applied
Scientific EffectTransistor feedback control: Feedback

Implementation Method 3

the correction circuit further includes a ballast resistance (e.g., a ballast resistor) in the feedback path to provide an upper limit on the amount of current that passes through the transistor

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 4

the waveform at the output of the LED string is reflected as a voltage at a sense resistor, which is electrically coupled to a node through which the current as measured at the output of the group of LEDs passes

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentEP3406015B1Method and apparatus for correcting for power harmonics
Publication Date: 2022.03.02 BE AEROSPACE INC
  • EP3406015B1 patent drawingFigure 1
  • EP3406015B1 patent drawingFigure 2
  • EP3406015B1 patent drawingFigure 3

AI summary

The present disclosure is generally directed to a harmonics correction method and apparatus. In an embodiment, the method and apparatus are carried out in a light-emitting diode ("LED") lighting unit that includes a set or string of LED lights. According to an embodiment, the LED lighting unit is a line-replaceable unit ("LRU").