Harness Riser Webbing Modular Attachment for Wear Replacement
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Solution Overview
Problem
Existing harnesses face challenges in maintaining safety and integrity due to uneven wear of fabric components, particularly riser webbings, which wear faster than other parts, necessitating replacement to extend the harness's useful life without requiring on-site cutting or special tools.
Innovation Solution
The harness design incorporates a side attachment arrangement with a securing component and a lying ring assembly, where the retention component is removable, allowing for easy replacement of riser webbings under controlled conditions without cutting, using a securing component such as a ring or disc with attachment formations and secondary retention means to secure the lying ring assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of repair
If the harness uses traditional fixed attachment arrangements with sewn loops, then the structure is simple and robust, but replacement of worn riser webbings requires cutting and on-site modification which is complex and time-consuming
Solution Approach 1:
The attachment arrangement is divided into separate modular components: a retaining component (ring or disc), a retention component (bolt, screw, or clip), and the riser webbing with loop. This segmentation allows individual components to be replaced independently, enabling easy replacement of worn riser webbings without affecting other parts of the harness.
Solution Approach 2:
The retention component is designed to be removable and reconfigurable, transforming the static fixed attachment into a dynamic system. The retention component can be detached and reattached to different riser webbings, allowing flexible maintenance and replacement operations without permanent modifications to the harness structure.
2Ease of operation
If the harness allows easy replacement of components, then maintenance is simplified, but the structural integrity and security of connections may be compromised
Solution Approach 1:
The design incorporates redundant retention mechanisms where the retention component works together with the retaining component to create multiple points of security. The loop on the riser webbing provides a pre-formed attachment point that compensates for the removable nature of the retention component, ensuring that connection security is maintained even though the system is designed for easy replacement.
Solution Approach 2:
The retaining component (ring or disc) acts as an intermediary element between the harness body and the riser webbing. This intermediary provides a stable, permanent attachment point on the harness side while allowing the retention component to be easily removed and reattached on the riser side, thus maintaining connection security while enabling easy replacement.
3Ease of manufacture
If on-site cutting and modification is required for replacement, then custom fitting is achieved, but special tools and skills are needed which increases complexity
Solution Approach 1:
The loop is pre-formed on the riser webbing during manufacturing under controlled factory conditions rather than requiring on-site creation. This preliminary action eliminates the need for cutting, sewing, or other modification operations in the field, allowing simple mechanical attachment and detachment of retention components without special tools or skills.
Solution Approach 2:
The traditional mechanical system of cutting, sewing, and permanent attachment is replaced with a simple mechanical fastening system using retention components such as bolts, screws, or clips. This substitution eliminates the need for cutting tools, sewing equipment, and specialized skills, replacing them with simple tool-free or tool-minimal attachment operations.
Data Source
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AI summary
A harness comprising a waist belt to which two side attachment arrangements are connected; two forward attachment arrangements. A respective riser (12) extends between each forward attachment arrangement and one corresponding side attachment arrangement. Each side attachment arrangement includes a securing component (24), typically in the form of a standing ring and a lying ring assembly (126) The securing component (24) is connected to the waist belt, and the lying ring assembly (126) is held by the securing component (24) against the waist belt. The lying ring assembly includes (126) a retention component that, in use, passes through a loop or an eye (148) in the riser (12) to connect the riser to the lying ring assembly (126). The retention component is removable from the lying ring assembly (126) to release the connection between the riser (12) and the lying ring assembly (126).