Harrow Smoothing Tool Angle Control via GPS

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Solution Overview

Problem

Existing tillage implements require time-consuming and physically strenuous manual adjustments of harrow tine angles, which are often limited to only a few positions, making it difficult to achieve precise control over soil tilling and residue management during tilling sessions.

Innovation Solution

A control system integrated with a hydraulic system and a communications system that uses GPS and electronic maps to automatically adjust the angle of smoothing tools based on real-time geographic location and soil conditions, allowing for continuous adjustment during tilling sessions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual pin adjustment is used to change harrow tine angles, then the angle can be adjusted to different positions, but the process is time-consuming and physically strenuous

Engineering Contradiction:
Improveangle adjustment capabilityVSAvoidadjustment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical pin adjustment system with an automated hydraulic system. The hydraulic actuator automatically positions the harrow tines at desired angles without requiring operators to manually remove and reinstall pins, thereby eliminating the time-consuming and physically strenuous adjustment process while maintaining angle adaptability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The hydraulic system enables the harrow to self-adjust its tine angle automatically based on operational requirements or operator input from the cab, without requiring manual intervention. The system serves itself by using hydraulic pressure to move the tines into position, eliminating the need for operators to perform manual adjustment tasks

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If manual pin adjustment is used to change harrow tine angles, then the angle can be adjusted, but only about three positions are available which is overly limiting

Engineering Contradiction:
Improveangle position optionsVSAvoidcontrol precision
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent transitions from a static, discrete pin-position system to a dynamic, continuous hydraulic adjustment system. The hydraulic actuator can position the tines at any angle within its range of motion, providing continuous variability rather than fixed discrete positions. This enables precise control of the tine angle to match specific field conditions and operational requirements

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple pins are adjusted for each harrow section, then comprehensive angle control is achieved, but the number of adjustments required increases operator effort

Engineering Contradiction:
Improvesection-wise angle controlVSAvoidoperator effort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The hydraulic system serves multiple harrow sections simultaneously or individually through a centralized control mechanism. A single hydraulic control system can adjust multiple tines across different sections, eliminating the need for operators to separately adjust pins in each section. This multi-functional approach maintains section-wise control capability while dramatically reducing operator effort

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and efficient adjustment of harrow tine angles according to soil conditions, improving field leveling and residue flow by automating the process, reducing operator effort and increasing productivity.

Implementation Method 1

a hydraulic system configured to define an angle of the first set of smoothing tools for the tilling session

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

a communications system configured to receive a present geographic location

Methodology Applied
Scientific EffectGPS satellite positioning:

Data Source

PatentUS10194574B2System for adjusting smoothing tools of a harrow according to location
Publication Date: 2019.02.05 BLUE LEAF I P INC
  • US10194574B2 patent drawing
  • US10194574B2 patent drawing
  • US10194574B2 patent drawing

AI summary

An agricultural tillage implement and method for adjusting the angle of smoothing tools of a harrow according to a present geographic location are disclosed. The agricultural tillage implement includes a main implement frame and a soil finish system having the harrow support in a trailing position with respect to the main implement frame for smoothing the soil tilled by ground-engaging tillage tools. A control system is configured to actuate a hydraulic system to define the angle of a first set of ground-engaging tillage tools in response to the percentage of plant residue at the present geographic location according to a stored electronic map.