Harvester Control System for Dynamic Biomass Rate Management

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Solution Overview

Problem

Current agricultural harvesting systems lack real-time capabilities to determine and manage soil effects during operations, leading to potential soil erosion and reduced soil quality, particularly in fields with varying soil types and terrains, resulting in inefficient farming practices and reduced crop productivity.

Innovation Solution

An agricultural harvester equipped with a control system that uses GPS and sensors to dynamically determine the position and soil conditions, adjusting the biomass return rate to prevent soil erosion and maintain soil quality by varying the proportion of biomass spread over the ground, ensuring compliance with predetermined soil effect thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If biomass harvesting is performed to increase crop productivity, then crop productivity is improved, but soil erosion increases and soil quality deteriorates

Engineering Contradiction:
Improvecrop productivityVSAvoidsoil erosion
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the biomass return rate based on real-time soil effect calculations. The control system continuously monitors harvesting parameters and modifies the proportion of biomass returned to the field to maintain soil effects within acceptable thresholds, resolving the contradiction between maximizing productivity and minimizing soil erosion through real-time adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates a feedback mechanism where the control system calculates soil effects based on harvesting data and uses this information to adjust the biomass return rate. This closed-loop control ensures that productivity goals are met while preventing excessive soil erosion by continuously monitoring and responding to soil condition changes.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If uniform biomass return rate is applied across the entire field, then harvesting operation is simplified, but soil quality requirements cannot be met in areas with varying soil types and terrains

Engineering Contradiction:
Improveharvesting operation simplicityVSAvoidsoil quality compliance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system applies different biomass return rates to different locations within the field based on local soil type, terrain, and soil effect calculations. The control system uses spatial variability data to customize the harvesting parameters for each area, ensuring soil quality requirements are met in sensitive regions while maintaining overall operational efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes the biomass return rate parameter dynamically based on location-specific soil conditions. By adjusting this key parameter according to spatial variability in soil type and terrain, the system maintains soil quality compliance across diverse field conditions without requiring completely different harvesting strategies for each area.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If real-time soil effect calculation and control is implemented, then soil quality and erosion prevention are improved, but device complexity and operational complexity increase

Engineering Contradiction:
Improvesoil quality maintenanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is designed to perform multiple functions: calculating soil effects, determining optimal biomass return rates, controlling harvesting operations, and monitoring soil conditions. By consolidating these functions into a single integrated control system, the patent reduces overall complexity compared to having separate systems for each function while maintaining reliable soil quality management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10362733B2Agricultural harvester configured to control a biomass harvesting rate based upon soil effects
Publication Date: 2019.07.30 IOWA STATE UNIV RES FOUND INC
  • US10362733B2 patent drawing
  • US10362733B2 patent drawing
  • US10362733B2 patent drawing

AI summary

An agricultural harvester (100) has a control system (166) that is configured to control a biomass harvesting rate based upon electronically calculated soil effects.