Agricultural Harvester Feeder Imaging for Crop Population Counting

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Solution Overview

Problem

Modern agricultural harvesters are unable to accurately quantify crop population within a field during harvesting operations, which is crucial for assessing the effectiveness of planting operations.

Innovation Solution

An agricultural harvester equipped with an imaging device to capture images of harvested material and a computing system to analyze these images for crop ears, determining crop population by comparing with planting data, and adjusting ground speed for optimal harvesting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If modern harvesters use traditional monitoring systems, then yield per unit area can be determined, but crop population cannot be quantified

Engineering Contradiction:
Improvecrop population measurementVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical yield monitoring systems with an optical imaging system using cameras and image processing algorithms. The imaging device captures images of harvested material, and computer vision algorithms automatically identify and count crop ears, enabling crop population quantification without complex mechanical sensors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates optical copies (images) of the harvested material and processes these copies to extract population data. By capturing images of crop ears during harvesting and analyzing them through image processing, the system determines crop population without direct physical measurement of each plant.

Inventive Principle:
Principle #26Copying

2Measurement precision

If imaging devices are used to capture harvested material, then crop population can be determined, but computing resources increase

Engineering Contradiction:
Improvecrop population determinationVSAvoidcomputing resource consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system extracts only the essential information needed for population counting from the full images - specifically identifying crop ear features and their positions. The image processing focuses on detecting and counting crop ears rather than analyzing all visual data, reducing computational load while maintaining measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system processes images at appropriate resolution and detail levels needed for accurate counting without unnecessary over-processing. By applying image processing algorithms that identify crop ears with sufficient accuracy but without excessive computational overhead, the system achieves precise population measurement with reasonable computing resource usage.

Inventive Principle:
Principle #16Partial or excessive action

3Loss of information

If crop population data is collected during harvesting, then planting effectiveness can be assessed, but harvesting operation time increases

Engineering Contradiction:
Improveplanting effectiveness informationVSAvoidharvesting operation time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The imaging and counting processes are performed during the harvesting operation itself, utilizing the natural flow of harvested material through the feeder. By integrating population measurement with the harvesting process rather than conducting separate surveys, the system collects planting effectiveness data without adding significant time to the operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously captures images and processes population data throughout the harvesting operation. The imaging device operates continuously as material passes through the feeder, and image processing occurs in real-time or near-real-time, maintaining continuous useful action for both harvesting and population measurement simultaneously.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately determines crop population without significant computing resources, providing insights into planting effectiveness and optimizing harvesting efficiency.

Implementation Method 1

an imaging device positioned within feeder, with the imaging device configured to generate image data depicting the harvested material entering or being conveyed through the feeder

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4364548B1System and method for determining crop population within a field during a harvesting operation being performed by an agricultural harvester
Publication Date: 2025.08.20 CNH INDUSTRIAL AMERICA LLC
  • EP4364548B1 patent drawingFigure 1
  • EP4364548B1 patent drawingFigure 2
  • EP4364548B1 patent drawingFigure 3

AI summary

An agricultural harvester (10) includes a feeder (42) configured to convey harvested material from a harvesting implement (36) to a threshing and separating assembly (50). Furthermore, the agricultural harvester (10) includes an imaging device (102) positioned within feeder (42), with the imaging device (102) configured to generate image data depicting the harvested material entering or being conveyed through the feeder (42) during the harvesting operation. Additionally, the agricultural harvester (10) includes a computing system (110) communicatively coupled to the imaging device (102). In this respect, the computing system (110) is configured to analyze the generated image data to identify crop ears present within the harvested material entering or being conveyed through the feeder (42). Moreover, the computing system (110) is configured to determine the crop population within at least a portion of the field based on the identified crop ears present within the harvested material.