Harvester Subsystem Control with Qualified Real-Time Field Models

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Solution Overview

Problem

Current systems for controlling work machines, such as combine harvesters, rely on a priori data for generating predictive models, which do not account for actual ground truth data, leading to inaccurate yield predictions and delayed model improvements, as actual yield data is only available after the harvesting operation is completed.

Innovation Solution

A system that generates a predictive model using both a priori geo-referenced vegetative index data and in situ field data collected during the operation, dynamically evaluating and updating the model's quality to ensure accurate control of the machine's subsystems in real-time, switching to alternative models or manual operation if the model quality is insufficient.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a priori data is used to generate predictive models, then model generation is possible before operation, but model accuracy deteriorates due to lack of actual ground truth data

Engineering Contradiction:
Improvemodel generation timeVSAvoidyield prediction accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The system implements feedback by continuously comparing actual sensor data collected during harvesting operations with predictive model outputs. This feedback loop enables real-time model validation and adjustment, allowing the system to maintain accurate yield predictions while operating with time-efficient pre-generated models. The feedback mechanism resolves the contradiction by verifying model accuracy against ground truth data without requiring post-operation model regeneration.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary model generation using a priori data before harvesting operations begin, enabling early model availability for operational planning. This preliminary action is complemented by real-time validation during operations, ensuring that the time-efficient pre-generated models do not sacrifice accuracy when compared against actual field data.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If predictive models are generated and evaluated in real-time during operations, then model accuracy improves through actual data, but system complexity increases

Engineering Contradiction:
Improvemodel accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control system is designed with multi-functionality to handle both real-time data collection and model evaluation without requiring separate dedicated systems. The same computing infrastructure that controls harvesting operations also performs predictive model generation, validation, and adjustment, reducing overall system complexity while maintaining real-time model accuracy through actual field data.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the predictive model evaluation function with the existing operational control system. Rather than adding a separate complex model validation system, the patent integrates model accuracy assessment into the normal operational data processing workflow, thereby improving model accuracy through real data while minimizing increases in system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If actual field data is collected and used to validate models during operations, then model quality improves, but data processing requirements increase

Engineering Contradiction:
Improvemodel qualityVSAvoiddata processing energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by selectively validating predictive models only against critical field data parameters that most significantly impact model quality. Rather than processing and comparing all collected sensor data, the system identifies and processes only the essential subsets of data needed for effective model validation, thereby improving model quality while minimizing energy consumption for data processing.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11650553B2Machine control using real-time model
Publication Date: 2023.05.16 DEERE & CO
  • US11650553B2 patent drawing
  • US11650553B2 patent drawing
  • US11650553B2 patent drawing

AI summary

A priori geo-referenced vegetative index data is obtained for a worksite, along with field data that is collected by a sensor on a work machine that is performing an operation at the worksite. A predictive model is generated, while the machine is performing the operation, based on the geo-referenced vegetative index data and the field data. A model quality metric is generated for the predictive model and is used to determine whether the predictive model is a qualified predicative model. If so, a control system controls a subsystem of the work machine, using the qualified predictive model, and a position of the work machine, to perform the operation.