Harvesting Device Rotatable Sorting Members Prevent Jamming

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Solution Overview

Problem

Existing harvesting devices for agricultural products face difficulties in cleaning the passage area of products due to accumulation and jamming issues, particularly with elongated products like grass and straw, which leads to inefficient unloading and increased maintenance needs.

Innovation Solution

The harvesting device incorporates rotatable sorting members positioned along the transport path, with sliding bodies to intercept and guide products, preventing accumulation and ensuring smooth disengagement, and features a transport path with varying prong sizes to facilitate efficient unloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If harvesting elements with prongs are used to lift and transport agricultural products, then productivity is improved, but product accumulation and jamming occur in the innermost area of the prongs

Engineering Contradiction:
Improveharvesting efficiencyVSAvoidproduct flow smoothness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The prong is divided into multiple sections along its length, with each section having a different number of harvesting elements. The first section has more harvesting elements than the second section, creating segments that prevent product accumulation and facilitate smooth product flow while maintaining high harvesting productivity.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If prongs are arranged in parallel lines around the extension direction, then harvesting coverage is improved, but cleaning of the passage area becomes difficult

Engineering Contradiction:
Improveharvesting coverage areaVSAvoidcleaning ease
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The harvesting elements are arranged dynamically along the prong length rather than uniformly. The density of harvesting elements varies by section, creating a dynamic configuration that maintains wide harvesting coverage while leaving adequate passage space for easy cleaning and product flow.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the prong portion radially outside the band is kept constant, then structural simplicity is improved, but product disengagement efficiency decreases

Engineering Contradiction:
Improveprong structure complexityVSAvoidunloading efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

Different sections of the prong have different structural characteristics. The first section has a constant prong portion radially outside the band for structural simplicity, while the second section has a variable prong portion that increases toward the free end to improve product disengagement efficiency at the discharge point.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10238037B2Harvesting device for an agricultural product with sorting members comprising a rotatable portion
Publication Date: 2019.03.26 ROC SRL
  • US10238037B2 patent drawing
  • US10238037B2 patent drawing
  • US10238037B2 patent drawing

AI summary

A harvesting device for agricultural products having an elongated shape, includes a frame having a main extension direction, a plurality of harvesting elements for agricultural products, each including an elongated harvesting prong, a plurality of bands attached to the frame, arranged along the main extension direction and spaced apart so that each harvesting element is at least partially interposed between two successive bands. A transport path includes a first section, where a prong portion radially outside the band has a constant or increasing size, and a second section, where a prong portion radially outside the band has a decreasing size to a disengagement point. A plurality of sorting members is each associated to a band and positioned below the band, along the second section of the transport path, in which each sorting member is rotatable about its central axis.