Hat Brim Air Passages for Ventilation Without Visible Vents

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Solution Overview

Problem

Existing ventilated headwear often compromises aesthetics for functionality, with visible vents or large air intakes that many users find unappealing, while still failing to effectively maintain head cooling due to trapped heat.

Innovation Solution

A hat design featuring a brim with air passages that allow airflow to the wearer's head, incorporating a removable hat cover to alter aesthetics and a thin gap between brim elements that can be adjusted for increased airflow without altering the conventional appearance, using spacers or air flow guides to direct air effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If visible vents or large air intakes are provided in the hat, then airflow to the wearer's head is improved, but aesthetic appearance deteriorates

Engineering Contradiction:
Improveairflow to wearer's headVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent extracts the venting function from the visible exterior of the hat and relocates it to the interior brim structure. Air passages are formed within the brim itself, allowing air to be drawn in at the front edge and delivered to the wearer's head without any visible external openings that would compromise aesthetics.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air passages are nested within the brim structure, with the venting channels embedded inside the brim material. This nested configuration allows the hat to maintain its conventional external appearance while housing the ventilation system within the existing brim geometry.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If the brim is made solid to maintain conventional appearance, then aesthetic appearance is improved, but airflow to the wearer's head deteriorates

Engineering Contradiction:
Improveconventional appearanceVSAvoidairflow to wearer's head
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The brim is designed with local quality variation, where only specific internal regions contain air passages while the overall brim structure maintains its solid, conventional appearance from the outside. The air passages are localized within the brim's internal architecture, allowing selective ventilation without compromising the global aesthetic form.

Inventive Principle:
Principle #3Local quality

3Temperature

If air passages are added to the brim for ventilation, then cooling effect is improved, but structural complexity increases

Engineering Contradiction:
Improvecooling effectVSAvoidbrim structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The ventilation function is merged with the existing brim structure rather than being added as a separate component. The air passages are integrated into the brim material itself, combining the structural and venting functions into a single unified element, thereby minimizing additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The brim is designed to serve multiple functions simultaneously: it provides the traditional sun-shading function, maintains structural integrity, and incorporates ventilation channels. This multi-functionality allows the same brim structure to deliver cooling benefits without requiring separate dedicated venting components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides ventilation to the wearer's head while maintaining a conventional appearance, allowing for adjustable airflow that keeps the head cool without the need for powered devices, thus addressing both aesthetic and functional concerns.

Implementation Method 1

a pressure differential across the visor is reduced

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS10085511B2Hat ventilated through brim
Publication Date: 2018.10.02 CRUNK WILLIAM F
  • US10085511B2 patent drawing
  • US10085511B2 patent drawing
  • US10085511B2 patent drawing

AI summary

A ventilated hat is provided that includes a crown and a brim, the brim having air passages that extends from the front and/or sides of the brim, through the brim to the crown. Air is enters the air passages at the front or sides of the brim when the wearer moves or when any slight breeze blows into the brim, cooling the wearer's head. The hat can be constructed as a single unit or as a frame upon which replaceable hat covers are mounted.