Hat Transportation Pack with Nested Rigid Crown Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional headwear cases are bulky and awkward to carry, necessitating a more efficient and protective storage and transportation solution for hats and other headwear.

Innovation Solution

A hat transportation apparatus comprising a primary compartment, a secondary compartment with a hat ring, and a separation tray, designed to securely accommodate and protect hats, which can be integrated into backpacks, messenger bags, or wheeled luggage, using rigid materials to maintain the hat's shape and prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional headwear cases are used to protect hats, then the hat is protected from damage, but the case becomes bulky and awkward to carry

Engineering Contradiction:
Improvehat protectionVSAvoidportability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protective case is divided into a rigid hat receiving portion and a separate flexible cover portion, allowing the rigid structure to be minimized while maintaining protection. The hat receiving portion is segmented into compartments including a crown receiving compartment and a brim receiving compartment, enabling compact arrangement that reduces overall bulk while preserving protective function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hat receiving portion is designed to nest within the cover portion, with the rigid structural elements fitting into cavities formed by the flexible cover. The brim receiving compartment can be nested within or adjacent to the crown receiving compartment, creating a compact nested arrangement that minimizes the case size while maintaining full protective capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If a rigid protective structure is used to maintain hat shape, then the hat shape is preserved, but the case becomes bulkier and harder to carry

Engineering Contradiction:
Improvehat shape maintenanceVSAvoidcase volume
Core Design Contradiction:
ShapeVSVolume of moving object

Solution Approach 1:

Instead of making the entire case rigid, only specific local areas require rigidity - the crown receiving compartment needs rigid walls to maintain hat crown shape, and the brim receiving compartment needs rigid support to prevent brim deformation. The flexible cover portions can be soft and compliant, reducing overall volume while maintaining necessary shape preservation at critical locations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The case transitions from a static rigid structure to a dynamic hybrid structure where the flexible cover can adapt its shape and volume based on the hat being stored. The flexible material allows the case to compress and expand, reducing volume when not in use while maintaining protective rigidity when the hat is inserted and the case is closed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4581980A1Apparatus for transport and protection of headwear
Publication Date: 2025.07.09 SOLOMON ARYEH
  • EP4581980A1 patent drawingFigure 1
  • EP4581980A1 patent drawingFigure 2A
  • EP4581980A1 patent drawingFigure 2B

AI summary

An apparatus for hat transportation is provided. The hat transportation pack includes a primary compartment including a base portion and one or more wall portions extending from the base portion to form an opening opposite the base portion. The hat transportation pack includes a secondary compartment including a top portion and one or more secondary wall portions extending from the top portion to form an opening opposite the top portion. The top portion includes a projection portion. The hat transportation pack further includes a separation tray and a hat ring disposed within the secondary compartment. The hat ring is substantially rigid and includes a perimeter portion and a cavity portion. The cavity portion is configured to accommodate a hat crown and the projection portion is configured to securely accommodate the cavity portion.