Haymaking Machine Coupling Return Device Bidirectional Energy Control

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Solution Overview

Problem

Existing haymaking machines experience instability and discomfort due to poorly controlled vertical movements, leading to shocks and jolts when operating over bumpy ground, which affects the quality of raking and the mechanical stress on the machine.

Innovation Solution

The haymaking machine incorporates return devices that store energy during both upward and downward movements of the trunnions, allowing them to restore energy and control vertical movements, reducing shocks and improving stability in multiple planes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the return device only stores energy during upward pivoting of the trunnion, then the upward travel of the trunnion is controlled, but the machine experiences uncontrolled vertical movements and instability when operating over bumpy ground

Engineering Contradiction:
Improvemachine stabilityVSAvoiddriving comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The invention inverts the traditional return device by adding a second deformable element that acts in opposition to the first element. While the first element (buffer) only resists upward movement, the second element (spring) only resists downward movement. This bidirectional resistance system controls vertical movements in both directions, eliminating the instability and uncontrolled motions that occur with unidirectional return devices when operating over uneven terrain.

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If the return device uses only a deformable buffer for energy storage, then the structure is simple, but the machine transmits shocks and jolts to the tractor and experiences poor stability

Engineering Contradiction:
Improvereturn device structureVSAvoidshocks and jolts
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The return device is segmented into two distinct functional elements: a first deformable element (buffer) that compresses during upward pivoting to control upward travel, and a second deformable element (spring) that compresses during downward pivoting to limit downward movement. This segmentation allows each element to specialize in one direction of movement, effectively absorbing shocks and jolts in both directions while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the coupling device allows free vertical movement of the trunnion, then the coupling is simple and adaptable, but the vertical movements are poorly controlled affecting raking quality

Engineering Contradiction:
Improvecoupling adaptabilityVSAvoidworking height control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The coupling device maintains its adaptability through the dynamic interaction of two deformable elements with different characteristics. The buffer provides progressive resistance during upward movement while the spring provides resistance during downward movement. This dynamic system allows the coupling to adapt to varying terrain conditions while simultaneously controlling the vertical position of the trunnion, ensuring consistent working height for the raking forks regardless of ground unevenness.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the comfort and stability of the machine during operation and transport, maintaining a consistent working height and reducing mechanical stress, thereby improving the quality of work and extending the machine's service life.

Implementation Method 1

When the trunnion pivots upward relative to the hoop, the deformable pad is compressed. The latter therefore stores energy and can restore it to the journal.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the movement downwards of each hitching part is limited by a metal stop

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Force

Data Source

PatentEP2953445B1Haymaking machine with a coupling device comprising an improved return device
Publication Date: 2017.04.12 KUHN SA
  • EP2953445B1 patent drawing
  • EP2953445B1 patent drawing
  • EP2953445B1 patent drawing

AI summary

The present invention concerns a haymaking machine comprising a chassis (2) supported on the ground by wheels (6) and a working device (11) linked to the chassis (2), the chassis (2) comprising a coupling device (4) to which two coupling parts (18a, 18b) are hinged, each carrying a journal (17a, 17b) for coupling to the respective lower arms of a tractor (5), each coupling part (18a, 18b) engaging with a respective return device (21a, 21b), each return device (21a, 21b) storing energy when the corresponding journal (17a, 17b) moves, relative to the coupling device (4), upwards from a first position, and each return device (21a, 21b) being able to restore this energy to the corresponding journal (17a, 17b) by bringing the journal (17a, 17b) back to the first position. The invention is remarkable in that each return device (21a, 21b) stores energy when the corresponding journal (17a, 17b) moves, relative to the coupling device (4), downwards from a second position, and each return device (21a, 21b) can restore this energy to the corresponding journal (17a, 17b) by bringing the journal (17a, 17b) back to the second position.