HAZMAT Flood Barrier Sealing for Heat-Resistant Corner Containment

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Solution Overview

Problem

Existing flood barriers are not designed for use with HAZMAT materials, cannot dissipate heat, and fail to effectively seal to surfaces, particularly in corner areas, leading to leaks and inadequate containment of chemical spills.

Innovation Solution

A flood barrier rated for HAZMAT materials that seals to metal and concrete surfaces, featuring flexible ribs, insulating floats, and a gap filler using uncured silicone to prevent leaks, constructed from high-temperature and chemical-resistant materials like fiberglass and PTFE resin, with a sealing tape and rod mechanism to form a leak-proof chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional flood barriers are used, then water containment is provided, but they are not rated for HAZMAT materials and cannot withstand high heat

Engineering Contradiction:
ImproveHAZMAT containment capabilityVSAvoidheat resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The barrier is constructed from multiple layers including fiberglass fabric and PTFE resin, creating a composite structure that provides both chemical resistance for HAZMAT containment and high-temperature withstand capability. The fiberglass layer provides structural integrity and heat resistance, while the PTFE coating provides chemical inertness and non-stick properties suitable for hazardous material containment.

Inventive Principle:
Principle #40Composite materials

2Reliability

If traditional flood barriers are used, then water containment is provided, but they fail to effectively seal to surfaces particularly in corner areas

Engineering Contradiction:
Improvesealing effectivenessVSAvoidinstallation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The barrier includes pre-positioned sealing tape on the leading edge that is prepared in advance for surface attachment. The tape is factory-applied and positioned to ensure optimal sealing contact when the barrier is deployed, eliminating the need for field preparation and ensuring consistent sealing performance across all surfaces including corners.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A sealing tape intermediary element is introduced between the barrier fabric and the surface to be sealed. This tape layer fills gaps and irregularities in the surface, creating a reliable seal even in corner areas where traditional barriers fail to maintain contact and leak.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If traditional flood barriers are folded in corners, then they fit within desired space, but they do not effectively maintain a barrier in corner areas

Engineering Contradiction:
Improvestorage compactnessVSAvoidcorner sealing integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The barrier is divided into multiple rigid sections or panels that can be folded or assembled together. This segmentation allows the barrier to be compacted for storage while maintaining structural rigidity when deployed, preventing the fabric from collapsing or folding in corner areas where sealing integrity is critical.

Inventive Principle:
Principle #1Segmentation

4Reliability

If traditional flood barriers are used, then water containment is provided, but they are not designed to dissipate heat

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidthermal management
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The barrier incorporates porous materials with controlled void structures that allow heat to pass through while maintaining liquid containment. The porous structure provides thermal pathways for heat dissipation while the pore sizes are controlled to prevent liquid penetration, enabling the barrier to withstand and dissipate high heat without compromising containment integrity.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The barrier effectively contains hazardous liquids and withstands high heat for sustained periods, maintaining a seal even in corner transitions, preventing leaks and ensuring containment during chemical spills and high-temperature exposure.

Implementation Method 1

Several insulating floats are evenly spaced between the ribs on a bottom surface of the first wall to prevent overflow

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

A gap filler, such as uncured silicone and tape is used in the transition from a terminal rib to an exposed corner of the barrier

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

constructed from high-temperature and chemical-resistant materials like fiberglass and PTFE resin

Methodology Applied
Scientific EffectChemical resistance: Polytetrafluoroethylene (PTFE)

Data Source

PatentUS11702810B2Barrier for hazardous liquids
Publication Date: 2023.07.18 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US11702810B2 patent drawing
  • US11702810B2 patent drawing
  • US11702810B2 patent drawing

AI summary

Provided is a flood barrier for use with HAZMAT materials. The barrier includes a first wall and a second wall joined together at a first end, tape for securing the barrier to a surface to prevent leaks, multiple flexible ribs attached between the first wall and second walls, one or more holes for filling, and a rod that separates an open end of the first and second wall to form a chamber with an open end. Several insulating floats are evenly spaced between the ribs on a bottom surface of the first wall to prevent overflow. A gap filler, such as uncured silicone and tape is used in the transition from a terminal rib to an exposed corner of the barrier. The barrier can withstand high heat for a sustained period of time, is leak-proof, and includes an improved method of sealing corners.