hBN Heterostructures for Deep UV and Neutron Detection

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Solution Overview

Problem

Current deep UV light sources and detectors are limited by cost, size, weight, power requirements, and performance, hindering their integration and effectiveness in various civilian and defense applications, particularly in neutron detection and ultraviolet spectral range operations.

Innovation Solution

Development of hexagonal boron nitride (hBN) semiconductor devices with heterostructures and epitaxially grown thin films for high-efficiency neutron detection and ultraviolet light emission, utilizing substrates like sapphire and GaN, and incorporating p-type dopants to enhance free hole injection and quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing semiconductor detector technology is used, then device integration and effectiveness are limited, but the devices can operate with current technology constraints

Engineering Contradiction:
Improvedetection efficiencyVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines neutron detection and ultraviolet emission functions into a single hBN semiconductor device platform. The heterostructure integrates multiple functional layers (hBN epilayers, buffer layers, contact layers) that simultaneously enable neutron capture, charge carrier generation, and UV light emission, eliminating the need for separate detection and emission devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hBN-based semiconductor device serves multiple functions: it acts as a neutron detector with high capture efficiency, a deep UV light source, and a solid-state imaging detector. The material's unique properties (wide bandgap, high neutron capture cross-section, mechanical strength) enable this multi-functionality in a single device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If hBN semiconductor devices are developed for high efficiency, then neutron capture efficiency approaches 100%, but device fabrication complexity increases

Engineering Contradiction:
Improveneutron detection efficiencyVSAvoidfabrication ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary actions in the fabrication process by first growing high-quality hBN buffer layers and epilayers with controlled doping before device assembly. The epitaxial growth process pre-establishes the crystalline structure and electrical properties needed for high-efficiency neutron detection, simplifying subsequent device fabrication steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device uses composite heterostructures combining hBN with other materials (e.g., GaN, AlN, SiC substrates, metal contacts). This composite approach leverages the strengths of each material: hBN for neutron capture and UV emission, III-nitride substrates for structural support and lattice matching, and metal layers for electrical contacts, achieving high performance while managing fabrication complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If deep UV light sources are improved for better performance, then quantum efficiency increases, but device size and power requirements increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent achieves high quantum efficiency by changing key material parameters: using hBN with its wide bandgap (∼6 eV) for deep UV emission, controlling doping concentrations to optimize charge carrier generation and transport, and adjusting layer thicknesses in the heterostructure. These parameter optimizations enable high efficiency in a compact device format without increasing weight.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If hBN epilayers are used for neutron detection, then detection resolution improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedetection resolutionVSAvoidepilayer thickness precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical fabrication methods with epitaxial growth techniques for creating hBN layers. The epitaxial process provides atomic-layer precision in thickness control and automatic self-alignment of crystal structures, achieving the manufacturing precision needed for high-resolution neutron detection without complex mechanical machining or lithography steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hBN semiconductor devices achieve high efficiency in neutron detection and ultraviolet light emission, offering improved resolution, reduced size and weight, and low voltage operation, with potential for 100% neutron capture efficiency and enhanced quantum efficiency in deep UV emitters.

Implementation Method 1

one or more hexagonal boron nitride epilayers coated on the substrate... hBN based semiconductor neutron detectors have the potential to revolutionize neutron detection and dramatically enhance the capability for nuclear weapon detection

Methodology Applied
Scientific EffectNeutron capture: Absorption (physical)

Implementation Method 2

The one or more hexagonal boron nitride epilayers may be individually doped with one or more p-type dopants selected from Si, Mg, C, Zn, Be

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

light emitting devices... capable of emitting and detecting photons in the ultraviolet (UV) and extremely ultraviolet (EUV) spectral range

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9093581B2Structures and devices based on boron nitride and boron nitride-III-nitride heterostructures
Publication Date: 2015.07.28 TEXAS TECH UNIV SYST
  • US9093581B2 patent drawing
  • US9093581B2 patent drawing
  • US9093581B2 patent drawing

AI summary

The present invention relates to optoelectronic device layer structures, light emitting devices, and detectors based upon heterostructures formed between hexagonal boron nitride (hNB) and III nitrides, and more particularly, to heterojunction devices capable of emitting and detecting photons in the ultraviolet (UV) and extremely ultraviolet (RUV) spectral range. The present invention also relates to neutron detectors based on epitaxially grown hBN thin films (or epitaxial layers) and hBN stacked thin films (or epitaxial layers) to satisfy the thickness required for capturing all incoming neutrons.