h-BN Quantum Sensor Chip With Nano-Pillars for On-Chip Microwave Injection

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Solution Overview

Problem

Current quantum magnetometers using hexagonal Boron Nitride (h-BN) are bulky and limited by cavity-based microwave injection, which restricts their applications, and the dry transfer method for h-BN is slow, time-consuming, and not suitable for mass production, making devices one-time use only.

Innovation Solution

Integration of h-BN onto a miniaturized sensor chip with a constricted gold shorted co-planar waveguide and gold nano-pillars for on-chip microwave injection and plasmonic enhancement, allowing for deterministic defect creation and reusable devices through advanced fabrication processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cavity-based microwave injection is used for quantum magnetometers, then magnetic field detection capability is achieved, but device size becomes bulky and portability is reduced

Engineering Contradiction:
Improvemagnetic field detection capabilityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSWeight of stationary object

Solution Approach 1:

The patent extracts the microwave injection function from a separate cavity structure and integrates it directly into the sensor chip through coplanar waveguides. This separation of the cavity function from the sensor assembly eliminates the need for bulky external cavities while maintaining the necessary microwave field generation for quantum magnetometry operations

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the microwave injection structure and the quantum sensor into a single integrated chip platform. The coplanar waveguides are fabricated directly on the same substrate as the h-BN quantum sensor, combining previously separate components into one compact unit that maintains full functionality while dramatically reducing overall device size

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If dry transfer method is used for h-BN fabrication, then quantum sensor functionality is achieved, but production speed is slow and mass production is not feasible

Engineering Contradiction:
Improvequantum sensor functionalityVSAvoidproduction speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the fabrication process into distinct stages: first fabricating the h-BN crystal with defects on a separate substrate, then transferring it to the final sensor chip platform. This segmentation allows each stage to be optimized independently, with the transfer process enabling parallel production of multiple sensors while maintaining the high functionality requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary fabrication of the h-BN quantum sensor layer on a convenient substrate before final assembly. This preliminary action allows for optimized defect creation and crystal growth conditions to be established first, then the pre-fabricated layer is transferred to the final chip structure, enabling standardized production workflows that can be scaled

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If h-BN is transferred onto sensor chip, then quantum magnetometer functionality is achieved, but device becomes one-time use only and reusability is lost

Engineering Contradiction:
Improvequantum magnetometer functionalityVSAvoidreusability
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The patent merges the h-BN quantum sensor layer with the sensor chip substrate through direct integration rather than temporary bonding. The h-BN layer is transferred and permanently integrated into the chip structure with electrical and mechanical connections that enable repeated use, transforming the device from disposable to reusable while maintaining quantum functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs the device architecture to allow recovery and reuse of the expensive h-BN quantum sensor layer. The integration method enables the sensor to be maintained and reused across multiple measurement cycles, and if needed, the valuable h-BN layer can be recovered from a failed chip for transfer to a new substrate, maximizing resource utilization

Inventive Principle:
Principle #34Discarding and recovering

4Productivity

If miniaturized sensor chip with integrated waveguide is used, then device portability and mass production capability are improved, but impedance stability may be affected

Engineering Contradiction:
Improvemass production capabilityVSAvoidimpedance stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent carefully controls and optimizes the geometric parameters of the coplanar waveguides during fabrication. By adjusting line widths, spacing, and substrate properties, the waveguide impedance is tuned to achieve stable 50-ohm matching despite the miniaturized scale, enabling both mass production compatibility and electrical performance stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local optimization of the waveguide structure at critical regions of the chip. The coplanar waveguide geometry and surrounding materials are specifically engineered at each location to maintain consistent impedance characteristics, ensuring that the miniaturized design does not compromise electrical stability while enabling compact fabrication

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-resolution, precise, and accurate magnetic field detection with improved impedance stability and portability, facilitating mass production of reusable quantum magnetometers.

Implementation Method 1

These defects may be utilized as quantum magnetometers via optical detection of magnetic resonance (ODMR)

Methodology Applied
Scientific EffectOptical detection of magnetic resonance (ODMR):

Implementation Method 2

microwave excitation may be used to create transitions in the quantum levels of the VB− defects

Methodology Applied
Scientific EffectMicrowave excitation: Microwave Radiation

Implementation Method 3

Integration of h-BN onto a miniaturized sensor chip with a constricted gold shorted co-planar waveguide and gold nano-pillars for on-chip microwave injection and plasmonic enhancement

Methodology Applied
Scientific EffectPlasmonic enhancement:

Implementation Method 4

The 2D-material may be irradiated with a plurality of ions to create deterministic defects where the 2D-material stretches over the array of nano-pillars

Methodology Applied
Scientific EffectIon irradiation: Ion Beam

Data Source

PatentUS20240402264A1Systems and methods for a 2d-material-based quantum sensor chip with nano-pillars
Publication Date: 2024.12.05 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20240402264A1 patent drawing
  • US20240402264A1 patent drawing
  • US20240402264A1 patent drawing

AI summary

A method, computer program product, and sensor chip for use as a quantum magnetometer. An array of nano-pillars may be fabricated. A 2D-material may be transferred on top of the array of nano-pillars. The array of nano-pillars and the 2D-material may be combined with a sensor chip, wherein the array of nano-pillars and the 2D-material may be combined with the sensor chip at a constriction region of the sensor chip.