H-Bridge Bootstrap Capacitor Recharge for DC Gas-Discharge Lamps

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Solution Overview

Problem

Existing methods for operating gas-discharge lamps with direct current are limited by the need for additional components and higher energy consumption, restricting the duration of direct current operation and allowing only unidirectional operation.

Innovation Solution

The method involves periodically disconnecting and reconnecting semiconductor switches in the H-bridge circuit to recharge the bootstrap capacitor without turning off the light source, using free-wheeling diodes to maintain current flow and charge the capacitor, allowing for bidirectional direct current operation without additional components or high-voltage transformers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If additional components (high-voltage transformer, pump circuit) are added to enable direct current operation, then the duration of direct current operation is extended, but the device complexity and cost increase

Engineering Contradiction:
Improveduration of direct current operationVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The bootstrap capacitor is recharged using the existing H-bridge circuit components and the inductive load itself, without requiring external pump circuits or additional charging components. The system uses its own operational characteristics (inductive current decay) to perform the recharging function that would otherwise require separate dedicated components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The H-bridge circuit components, particularly the free-wheeling diodes and existing capacitors, are made to serve dual purposes: their primary function in AC operation and an additional function of recharging the bootstrap capacitor during DC operation. This eliminates the need for dedicated pump circuits or separate charging pathways.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If additional components (high-voltage transformer, pump circuit) are added to enable direct current operation, then the duration of direct current operation is extended, but the energy consumption increases

Engineering Contradiction:
Improveduration of direct current operationVSAvoidenergy consumption
Core Design Contradiction:
Duration of action of moving objectVSUse of energy by moving object

Solution Approach 1:

The recharging of the bootstrap capacitor is achieved by utilizing the energy already present in the inductive load and the existing circuit topology, rather than drawing additional energy from the power supply through separate pump circuits. The inductive current that would otherwise be dissipated is redirected to recharge the capacitor.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The energy stored in the inductive load during normal operation is recovered and reused to recharge the bootstrap capacitor, rather than being dissipated as heat or requiring fresh energy input. This recycling of energy extends DC operation without proportional increases in power consumption.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of operation

If unidirectional direct current operation is implemented, then the operation is simplified, but the adaptability and versatility are reduced

Engineering Contradiction:
Improveoperation simplicityVSAvoidbidirectional operation capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The H-bridge circuit is controlled asymmetrically during DC operation, where only one diagonal pair of switches is activated while the other remains inactive. This asymmetric switching pattern enables bidirectional current flow capability while maintaining relatively simple control logic, as the inactive diagonal does not require coordination.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The control system dynamically switches between AC and DC operation modes, and within DC mode can switch between bidirectional and unidirectional operation as needed. This dynamic adaptability allows the system to optimize between simplicity and versatility based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables extended and efficient direct current operation of gas-discharge lamps with reduced power consumption and eliminates the need for additional components, allowing for cost savings and improved reliability.

Implementation Method 1

the light source has an inductive load... using free-wheeling diodes to maintain current flow and charge the capacitor

Methodology Applied
Scientific EffectElectrical Induction: Electromagnetic Induction

Implementation Method 2

both of the high-side semiconductor switches of the H-bridge circuit are extensively controlled, respectively, by at least one bootstrap capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

For example, a gas-discharge lamp (GDL) is a light source with an inductive load. The inductive load results from the inductive properties of a high-voltage ignition transformer for igniting and operating the gas-discharge lamp

Methodology Applied
Scientific EffectGas discharge: Electric Arc

Data Source

PatentUS8878446B2Light module for a motor vehicle headlamp and method and electrical circuit for operating same
Publication Date: 2014.11.04 MARELLI GERMANY GMBH
  • US8878446B2 patent drawing
  • US8878446B2 patent drawing
  • US8878446B2 patent drawing

AI summary

A method operates a light source of a motor-vehicle headlight with direct current. The light source is actually designed for operation with alternating current. The light source comprises an inductive load and is arranged between bridge sections of an electrical H-bridge circuit having four semiconductor switches. During “alternating current” operation, the light source is supplied with the alternating current via the H-bridge circuit. Two of the semiconductor switches are arranged at a top and actuated via a respective bootstrap circuit.