H-Bridge DC-AC Inverter Soft-Switching Control

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Solution Overview

Problem

H-Bridge DC-AC inverters experience significant switching loss and reduced lifetime of switching elements due to hard-switching, which also limits their conversion efficiency and requires a DC-link capacitor, making them less compact.

Innovation Solution

Implementing a voltage feed-forward compensation configuration that calculates voltage feed-forward compensation parameters in buck and boost modes to control output current waveforms, allowing for zero-voltage switching and synchronous control of active switching elements with AC current, thereby reducing switching loss and eliminating the need for a DC-link capacitor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If hard-switching is used in active switching elements, then the inverter can operate with a wide range and flexible circuit design, but switching loss increases and the lifetime of switching elements decreases

Engineering Contradiction:
Improveoperation rangeVSAvoidswitching loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent changes the switching parameter from hard-switching to soft-switching by introducing a resonant circuit that creates zero-voltage switching conditions. This parameter change reduces switching loss while maintaining the wide operation range through voltage feed-forward compensation that adapts to different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a resonant circuit as an intermediary between the DC input and AC output. This resonant circuit enables soft-switching by creating zero-voltage conditions before switching occurs, thereby reducing switching loss and extending the lifetime of switching elements while preserving operational flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If hard-switching is used in active switching elements, then the inverter can operate with a wide range, but the lifetime of switching elements decreases due to switching surge

Engineering Contradiction:
Improveoperation rangeVSAvoidlifetime of switching elements
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the switching parameter from hard-switching to soft-switching by introducing a resonant circuit that creates zero-voltage switching conditions. This parameter change reduces switching stress and extends the lifetime of switching elements while maintaining the wide operation range through voltage feed-forward compensation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies beforehand cushioning by using the resonant circuit to prepare zero-voltage conditions before switching occurs. This cushioning effect protects the switching elements from surge stress, extending their lifetime while preserving the flexible operation range through adaptive voltage compensation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If DC-link capacitor is used, then the inverter can filter ripple current, but the inverter size increases and becomes less compact

Engineering Contradiction:
Improveripple current filteringVSAvoidinverter size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts and removes the DC-link capacitor from the traditional inverter topology by implementing soft-switching technology. The resonant circuit and voltage feed-forward compensation work together to eliminate ripple current issues without requiring a large capacitor, thereby reducing inverter size while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of energy

If voltage feed-forward compensation is implemented, then switching loss is reduced and DC-link capacitor can be removed, but the control system complexity increases

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the control parameter by implementing voltage feed-forward compensation that calculates appropriate switching voltages based on operating conditions. This parameter adjustment enables soft-switching and eliminates the need for DC-link capacitor, reducing switching loss while the increased control complexity is managed through systematic voltage calculation and regulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces switching loss, improves power conversion efficiency, and makes the inverter more compact by eliminating the DC-link capacitor, while extending the lifespan of switching elements.

Implementation Method 1

an inductor capable of storing energy

Methodology Applied
Scientific EffectInductor energy storage: Inductor

Implementation Method 2

the output inductor LO and the output capacitor CO construct a resonance circuit

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS7990745B2Apparatus for controlling H-bridge DC-AC inverter
Publication Date: 2011.08.02 IND TECH RES INST
  • US7990745B2 patent drawing
  • US7990745B2 patent drawing
  • US7990745B2 patent drawing

AI summary

The present invention discloses an apparatus for controlling an H-bridge DC-AC inverter, comprising an H-bridge DC-DC converting circuit capable of converting unstable DC power into stable DC power and a full-bridge DC-AC inverting circuit capable of inverting DC power output from the H-bridge DC-DC converting circuit into AC power. The H-bridge DC-DC converting circuit comprises: a first active switching element and a second active switching element; an inductor capable of storing energy; a first passive switching element and a second passive switching element; and a first capacitor and a second capacitor. The full-bridge DC-AC inverting circuit comprises: a third active switching element, a fourth active switching element, a fifth active switching element and a sixth active switching element; an output inductor; and an output capacitor.