Cascaded H-Bridge Converter Fault Isolation via Neutral Point Sensing

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Solution Overview

Problem

Existing power converter systems face challenges in efficiently detecting and isolating faults, particularly in cascaded H-bridge multilevel converters, leading to reduced reliability and increased costs due to the need for redundant systems or degraded power quality.

Innovation Solution

A novel power electronic circuit and method that utilizes a selectively isolated node and switches to rapidly detect and isolate faults, maintaining system operation with minimal disruption and cost, applicable to various modular multilevel converter topologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fault detection and isolation methods are used in cascaded H-bridge multilevel converters, then fault detection capability is provided, but system reliability decreases and implementation cost increases due to degraded power quality and need for redundant systems

Engineering Contradiction:
Improvesystem reliabilityVSAvoidimplementation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The converter bridge is segmented into multiple independent H-bridge cells, each with its own fault detection and isolation capability. This segmentation allows localized fault management without affecting the entire system, thereby maintaining reliability while controlling complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A current sensor is positioned to detect current flowing through the neutral point of the converter bridge. This intermediary sensing mechanism provides fault detection capability without requiring complex monitoring systems in each H-bridge cell, reducing overall implementation complexity while maintaining system reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If redundant systems are implemented to maintain operation during faults, then system availability is improved, but cost increases

Engineering Contradiction:
Improvesystem availabilityVSAvoidcomponent quantity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system uses the existing neutral point current to detect faults and automatically isolates faulty H-bridge cells without requiring external redundant components. The healthy cells continue to operate and support the system, eliminating the need for additional redundant hardware while maintaining availability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

When a fault is detected in an H-bridge cell, that cell is automatically disconnected from the system. The remaining healthy cells continue to operate, effectively discarding only the faulty portion while recovering and maintaining system functionality without requiring redundant components

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If fault isolation is implemented to maintain operation, then power quality is maintained, but device complexity increases

Engineering Contradiction:
Improvepower qualityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fault detection and isolation function is extracted as a separate control mechanism that monitors neutral point current and selectively disconnects faulty H-bridge cells. This extraction allows power quality to be maintained by isolating faults without requiring complex modifications to the power circuitry itself

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The neutral point current sensor serves multiple functions: it monitors system operation, detects faults in any H-bridge cell, and provides information for isolation control. This multi-functionality maintains power quality through fault isolation while minimizing circuit complexity by using a single sensing mechanism

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10790738B1Circuit and method for fault detection and reconfiguration in cascaded H-bridge multilevel converters
Publication Date: 2020.09.29 THE BOARD OF TRUSTEES OF THE UNIV OF ARKANSAS
  • US10790738B1 patent drawing
  • US10790738B1 patent drawing
  • US10790738B1 patent drawing

AI summary

A faulted switch isolated replacement path for a power converter is provided using replacement switches connected to an isolated node. The replacement switches can be controlled by normal operating signals. The replacement path is isolated by isolation switches during normal operation. During a fault condition, the isolating switches are activated such that the isolated node is selectively connected to the appropriate power output.