Heterojunction Bipolar Transistor Base Contact Structure

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Solution Overview

Problem

Heterojunction bipolar transistors (HBTs) face limitations in operating frequency due to high contact resistance between the base and contact layers, which affects their performance in high-frequency applications.

Innovation Solution

The semiconductor device design includes a first epitaxial layer with a conductive type, a second epitaxial layer of complementary type, and a semiconductor layer structure where the emitter extends vertically with a body portion and an extending portion, with the base contact layer laterally surrounding the emitter, increasing the contact area and reducing contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional HBT structure with simple base contact is used, then the device structure is simple, but the contact resistance between base and contact layers is high

Engineering Contradiction:
Improvecontact resistanceVSAvoidsemiconductor layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The base contact layer is extended from a simple planar contact into a three-dimensional structure that laterally surrounds the emitter. This dimensional extension increases the contact area with the base without increasing the vertical footprint, thereby reducing contact resistance while maintaining a compact device layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The base contact layer is divided into multiple segments that wrap around different portions of the emitter. This segmentation allows the contact to access the base from multiple locations, increasing the total contact area and reducing resistance through distributed contact paths.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the contact area between base and contact layers is increased, then the contact resistance is reduced, but the device area increases

Engineering Contradiction:
Improvecontact resistanceVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The contact structure utilizes the lateral dimension to increase contact area without proportionally increasing the device footprint. By wrapping the base contact layer around the emitter in a lateral direction, the contact area is multiplied while maintaining a compact overall device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11189715B2Semiconductor device and manufacturing method thereof
Publication Date: 2021.11.30 POWERCHIP SEMICON MFG CORP
  • US11189715B2 patent drawing
  • US11189715B2 patent drawing
  • US11189715B2 patent drawing

AI summary

A semiconductor device and a manufacturing method thereof are provided. The semiconductor device includes first and second epitaxial layers, and first and second semiconductor layers. The second epitaxial layer is disposed on the first epitaxial layer. The first semiconductor layer extends from above the second epitaxial layer to a top surface of the second epitaxial layer. A vertically extending region of the first semiconductor layer has a body portion and an extending portion extending from a bottom end of the body portion to the second epitaxial layer. A width of the body portion is greater than a width of the extending portion. The second semiconductor layer is disposed on the second epitaxial layer, and laterally surrounds the vertically extending region of the first semiconductor layer. A portion of the second semiconductor layer extends between and overlaps with the body portion of the first semiconductor layer and the second epitaxial layer.