Vertical HBT Undercut Collector Profile for RF Signal Handling

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Solution Overview

Problem

Existing vertical heterojunction bipolar transistors face challenges in achieving high performance due to limitations in collector profile design, which affects frequency handling and power efficiency.

Innovation Solution

The introduction of a vertical heterojunction bipolar transistor with a sidewall undercut collector profile, featuring lower and upper inwardly tapered sidewalls that narrow to a specific section between the sub-collector and base regions, enhances device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional collector profile is used in vertical heterojunction bipolar transistors, then the device structure is simpler to manufacture, but the frequency handling capability and power efficiency are limited

Engineering Contradiction:
Improvefrequency handling capabilityVSAvoidcollector profile complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The collector profile is segmented into three distinct regions: lower inwardly tapered sidewalls, upper inwardly tapered sidewalls, and a narrow section connecting them. This segmentation allows each region to be optimized for specific functions, improving frequency handling capability while maintaining manufacturability through defined geometric zones

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the collector profile are given different geometric qualities - the lower and upper sidewalls have inward tapering for field control, while the narrow section provides confinement. This local differentiation of geometric properties enables enhanced performance without requiring complete redesign of the entire collector structure

Inventive Principle:
Principle #3Local quality

2Power

If the collector profile is modified to improve performance, then frequency handling and power efficiency increase, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepower efficiencyVSAvoidundercut profile precision
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The collector profile employs curved tapered sidewalls rather than sharp angles or complex freeform surfaces. The inwardly tapered geometry with defined curvature radii is more amenable to standard semiconductor fabrication processes while still achieving the desired field confinement and performance improvement

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The design specifies particular geometric parameters for the tapered sidewalls (taper angles, section thicknesses) that can be controlled within standard manufacturing tolerances. By optimizing these parameters, the design achieves enhanced power efficiency while remaining compatible with existing fabrication capabilities

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4557376A1Vertical heterojunction bipolar transistor
Publication Date: 2025.05.21 GLOBALFOUNDRIES US INC
  • EP4557376A1 patent drawingFigure 1~2
  • EP4557376A1 patent drawingFigure 3~4B
  • EP4557376A1 patent drawingFigure 4C~4D

AI summary

The present disclosure relates to semiconductor structures and, more particularly, to vertical heterojunction bipolar transistors and methods of manufacture. The structure includes: a sub-collector region; a collector region above the sub-collector region; an intrinsic base above the collector region; an emitter above the intrinsic base region; and an extrinsic base on the intrinsic base and adjacent to the emitter, wherein the collector region includes an undercut profile comprising lower inwardly tapered sidewalls and upper inwardly tapered sidewalls which extend to a narrow section between the sub-collector region and the base region.