HCCI Combustion Control via Ambient Parameter Compensation

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Solution Overview

Problem

Homogeneous charge compression-ignition (HCCI) engines face challenges in controlling combustion due to ambient conditions such as humidity and altitude, which affect in-cylinder oxygen mass and chemical kinetics, leading to inefficiencies and variability in combustion phasing.

Innovation Solution

A method involving a control module that monitors ambient parameters like humidity and altitude, adjusts the desired in-cylinder oxygen mass and air-fuel ratio, and controls external exhaust gas recirculation to maintain optimal combustion phasing through humidity and altitude compensation controllers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If HCCI combustion is operated with very dilute fuel/air mixture to achieve low emissions, then NOx emissions are reduced, but combustion stability and efficiency are compromised due to sensitivity to ambient conditions

Engineering Contradiction:
ImproveNOx emissionsVSAvoidcombustion stability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system employs a feedback control mechanism where a controller continuously monitors combustion phasing (indicated by crank angle) and adjusts the start of injection timing based on deviations from a target combustion phasing. This closed-loop control compensates for ambient condition variations (temperature, pressure, humidity) that affect chemical kinetics, thereby maintaining combustion stability while operating with dilute fuel/air mixtures for low NOx emissions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes injection timing parameters in response to ambient conditions. By adjusting the start of injection timing based on real-time combustion phasing feedback, the system adapts to varying chemical kinetics caused by temperature, pressure, and humidity changes, maintaining reliable combustion despite operating with very dilute fuel/air mixtures.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If HCCI combustion operates unthrottled to achieve diesel-like fuel economy, then fuel efficiency is improved, but control over combustion timing is lost due to lack of direct control mechanism

Engineering Contradiction:
Improvefuel economyVSAvoidcombustion timing control
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The system replaces traditional mechanical throttle-based control with an electronically controlled injection timing system. By using precise electronic control of fuel injection timing and duration, the system achieves combustion timing control without mechanical throttling, maintaining fuel economy while enabling direct control over combustion phasing through injection parameter adjustment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses parameter changes in injection timing and duration to control combustion. By dynamically adjusting these injection parameters based on feedback from combustion phasing sensors, the system achieves direct control over combustion timing while operating unthrottled, combining fuel efficiency with operational control.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If ambient conditions (humidity, altitude) are not compensated, then system complexity is reduced, but combustion phasing variability increases leading to efficiency losses

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcombustion efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system uses feedback from combustion phasing measurements to automatically adjust injection timing, eliminating the need for complex pre-calibration tables for different ambient conditions. The controller continuously adapts to temperature, pressure, and humidity variations through real-time feedback, maintaining combustion efficiency without requiring complex device architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for consistent combustion phasing and improved engine efficiency by compensating for ambient parameter deviations without the need for set point calibration, enhancing combustion noise, efficiency, and stability across varying operating conditions.

Implementation Method 1

as humidity increases, a portion of oxygen and nitrogen in the mass airflow is replaced by water vapor leaving less oxygen available within the in-cylinder charge composition for combustion

Methodology Applied
Scientific EffectHumidity effect on oxygen mass:

Implementation Method 2

as the altitude changes, the in-cylinder oxygen mass can vary. For instance, as altitude increases the in-cylinder oxygen mass decreases

Methodology Applied
Scientific EffectAltitude effect on oxygen mass:

Implementation Method 3

The HCCI combustion mode includes a distributed, flameless, auto-ignition combustion process that is controlled by oxidation chemistry

Methodology Applied
Scientific EffectAuto-ignition:

Implementation Method 4

a distributed, flameless, auto-ignition combustion process that is controlled by oxidation chemistry

Methodology Applied
Scientific EffectOxidation chemistry: Oxidation

Data Source

PatentUS8751136B2Methodology to compensate the effect of humidity and altitude on HCCI combustion
Publication Date: 2014.06.10 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8751136B2 patent drawing
  • US8751136B2 patent drawing
  • US8751136B2 patent drawing

AI summary

A method for controlling combustion in a spark-ignition direct-injection internal combustion engine includes monitoring an engine operating mode and an ambient parameter, determining a deviation of the ambient parameter relative to a nominal ambient parameter, determining a nominal desired engine operation parameter based on engine speed and load, determining and adjusted desired engine operation parameter based on the nominal desired engine operation parameter and said deviation of the ambient parameter, and controlling the engine based on the engine operating mode and one of the nominal desired engine operation parameter and adjusted desired engine operation parameter.