HCCI Fuel Blend Ignition Quality Control

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Solution Overview

Problem

HCCI engines face challenges in controlling ignition timing and combustion due to rapid combustion, excessive noise, and limited engine load capacity, with a need for fuels with specific ignition quality that differs from traditional gasoline and diesel fuels, and existing infrastructure is not optimized for HCCI applications.

Innovation Solution

A fuel composition blending gasoline and diesel fuels to achieve a derived cetane number between 19.9 and 45, allowing for flexible ignition quality adjustment by varying the ratio, which can be produced using existing infrastructure, minimizing emissions and optimizing engine performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional gasoline or diesel fuel is used in HCCI engines, then the existing fuel infrastructure can be utilized, but the ignition quality does not meet the specific requirements of HCCI engines

Engineering Contradiction:
Improveignition qualityVSAvoidfuel formulation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent combines gasoline and diesel fuels in specific ratios to create a blended fuel composition that achieves the desired ignition quality for HCCI engines. This merging of two existing fuel types resolves the contradiction by producing a fuel with adapted ignition characteristics without requiring entirely new fuel formulations or infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the key parameter of ignition quality (measured by octane number and cetane number) by adjusting the blending ratio of gasoline and diesel fuels. This allows flexible control of ignition timing and combustion characteristics to meet HCCI engine requirements while using existing fuel infrastructure.

Inventive Principle:
Principle #35Parameter changes

2Power

If the combustion rate is increased to improve power output, then engine power is enhanced, but excessive noise and potential engine damage occur

Engineering Contradiction:
Improveengine powerVSAvoidnoise and engine damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the combustion parameters by using blended fuel with optimized octane and cetane numbers, which controls the ignition timing and combustion rate. This resolves the contradiction by enabling power enhancement through controlled combustion rather than uncontrolled rapid combustion, reducing noise and engine damage risks.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements control strategies that monitor combustion characteristics and adjust fuel injection timing and blend ratios accordingly. This feedback mechanism allows the engine to optimize power output while preventing excessive combustion rates that would cause noise and damage.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If high air/fuel ratios are used to control combustion phasing and emissions, then NOx emissions are reduced, but the maximum achievable engine load is limited

Engineering Contradiction:
ImproveNOx emissionsVSAvoidengine load
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The patent changes the fuel composition parameters (octane number, cetane number, and blend ratio) to achieve better combustion phasing control at more moderate air/fuel ratios. This resolves the contradiction by allowing the engine to maintain lower NOx emissions through improved fuel combustion characteristics rather than relying solely on high air/fuel ratios, thereby enabling higher engine loads.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fuel composition enhances HCCI engine power, reduces NOx and soot emissions, and allows for efficient distribution without requiring extensive infrastructure modifications, enabling flexible optimization of ignition quality for different engine conditions.

Implementation Method 1

Within the cylinder, the density and temperature of the fuel/air mixture is increased through compression until ignition occurs

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

Within the cylinder, the density and temperature of the fuel/air mixture is increased through compression until ignition occurs

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS8669402B2Fuel compositions
Publication Date: 2014.03.11 CATERPILLAR INC
  • US8669402B2 patent drawing
  • US8669402B2 patent drawing
  • US8669402B2 patent drawing

AI summary

A fuel composition for a homogenous charge compression ignition engine includes a combination of a gasoline fuel and a diesel fuel, the combination having a derived cetane number of from about 19.9 to 45 as determined in accordance with ASTM method D6890. A method for making the fuel composition provides for blending presently available gasoline fuel and diesel fuel together in a ratio to obtain the desired fuel composition.