HCCI Pre-Chamber Ignition Timing Control via EGR Cooling

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Solution Overview

Problem

HCCI combustion in internal combustion engines is difficult to control under real-world conditions due to temperature variations and transient operating conditions, leading to challenges in achieving stable ignition timing and reduced emissions.

Innovation Solution

The system includes a pre-chamber with a fuel supply and an electronic controller that adjusts ignition timing by controlling the flow of exhaust gas recirculation (EGR) and fuel introduction, using H2 gas to create H and OH radicals for ignition, and employing a variable valve timing strategy to maintain stable HCCI mode operation across varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If HCCI combustion is used to reduce emissions, then exhaust constituents are reduced, but ignition timing control becomes difficult under real-world conditions

Engineering Contradiction:
Improveexhaust constituentsVSAvoidignition timing control
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The combustion chamber is divided into a main chamber and a pre-chamber. The pre-chamber serves as a separate ignition source that generates radicals to initiate HCCI combustion in the main chamber, allowing independent control of ignition timing while maintaining low-temperature combustion in the main chamber for reduced emissions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fuel is injected into the pre-chamber before compression, and a spark plug ignites it during the compression stroke. This preliminary ignition action in the pre-chamber creates radicals that are transferred to the main chamber to initiate HCCI combustion at the desired timing, enabling control under varying operating conditions.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If HCCI combustion is used to achieve complete burn at lower temperature, then emissions are reduced, but stability under transient conditions deteriorates

Engineering Contradiction:
ImproveemissionsVSAvoidcombustion stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

A pressure sensor monitors cylinder pressure to detect ignition timing, and the electronic controller adjusts fuel injection timing and EGR valve position based on this feedback. This closed-loop control maintains stable HCCI combustion under transient conditions by continuously adapting to changes in engine operating parameters.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts multiple parameters including fuel injection timing, EGR valve position, and intake valve timing to maintain stable HCCI combustion. These parameter changes allow the engine to adapt to transient conditions while preserving the low-temperature complete burn characteristics that reduce emissions.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If EGR flow is increased to control ignition timing, then ignition timing is delayed, but system complexity increases

Engineering Contradiction:
Improveignition timingVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The EGR valve serves multiple functions: it controls the amount of exhaust gas recirculation to delay ignition timing, and it also helps regulate in-cylinder temperature. This multi-functionality allows ignition timing control without adding separate cooling systems, thereby limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses existing exhaust gas, which is already present in the engine, to control ignition timing. The EGR valve simply redirects this available resource rather than introducing a new substance or system, allowing timing control while minimizing additional complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes HCCI combustion over a broader range of conditions, reducing emissions by ensuring consistent ignition timing and maintaining a more complete burn, even during transient changes and temperature fluctuations.

Implementation Method 1

creating H and OH radicals in the pre-chamber to achieve an ignition in the at least one pre-chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the electronic controller causes a delay in the ignition timing by causing a cooling in the variable chamber

Methodology Applied
Scientific EffectExhaust gas recirculation cooling: Convection

Implementation Method 3

The pressure sensor provides a pressure signal indicative of a fluid pressure within the variable volume

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentUS10202959B2Combustion pre-chamber and method for operating same
Publication Date: 2019.02.12 CATERPILLAR INC
  • US10202959B2 patent drawing
  • US10202959B2 patent drawing
  • US10202959B2 patent drawing

AI summary

A method for operating an internal combustion engine includes operating at least one cylinder pre-chamber in a homogeneous charge compression ignition (HCCI) combustion mode by providing an air/fuel mixture in the pre-chamber that is fluidly connected to the at least one engine cylinder, creating H and OH radicals in the pre-chamber to achieve an ignition in the at least one pre-chamber, determining whether an ignition timing is advanced or delayed relative to a desired timing, and delaying the ignition when the ignition is advanced relative to the desired timing by cooling the pre-chamber and the at least one engine cylinder.