HCCI Rotary Engine Variable Compression Gates

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Solution Overview

Problem

HCCI engines face challenges in controlling and maintaining stable auto-ignition of the homogenous air-fuel mixture due to the complexity of actuation systems and the need for precise dynamic control of compression ratios, which is difficult to achieve in traditional reciprocating or Wankel-type engines.

Innovation Solution

A rotary HCCI engine design with a rotor piston and stator configuration, featuring expansion, combustion, and compression gates that are slidably engaged and longitudinally movable within combustion chamber throughways, allowing for dynamic adjustment of the compression ratio by varying the combustion chamber volume, facilitated by a servo motor and energy transfer mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional reciprocating or Wankel-type engines are used with HCCI, then the engine structure is established, but the actuation system complexity increases and precise dynamic control of compression ratio becomes difficult

Engineering Contradiction:
ImproveHCCI combustion stabilityVSAvoidactuation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the combustion chamber volume dynamically adjustable through movable combustion chamber walls. These walls can change position during the engine cycle to vary the compression ratio in real-time, enabling precise control of HCCI combustion without complex external actuation systems. The dynamic adjustment occurs inherently through the engine's operating cycle, simplifying the overall control architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The combustion chamber walls perform dual functions: they contain the combustion chamber and simultaneously act as the compression ratio control mechanism. The walls move in response to engine operation to automatically adjust compression ratio, eliminating the need for separate actuators, sensors, and control systems that would otherwise be required in traditional engine designs.

Inventive Principle:
Principle #25Self-service

2Productivity

If high compression ratios are used for HCCI, then combustion efficiency is improved, but the risk of detonation increases and stronger engine construction is required

Engineering Contradiction:
Improvecombustion efficiencyVSAvoiddetonation risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements dynamic compression ratio adjustment that allows the engine to operate at high compression ratios during optimal conditions for efficient HCCI combustion, while automatically reducing compression ratio when detonation risk increases. This dynamic adaptation enables the engine to maintain high productivity when safe, while preventing harmful detonation events through real-time compression ratio modulation.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If small diameter piston heads are used as controlling pistons, then space is saved for other components, but the surface area to chamber volume ratio is small requiring large piston movement for minimal compression ratio changes

Engineering Contradiction:
Improvecombustion chamber spaceVSAvoidcompression ratio control
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent replaces static small piston heads with dynamic movable combustion chamber walls that can change position continuously. These walls have optimized surface area to chamber volume ratios and can move precisely controlled distances during the engine cycle, achieving effective compression ratio control without requiring excessive movement or sacrificing combustion chamber space for other components.

Inventive Principle:
Principle #15Dynamics

4Productivity

If the combustion chamber volume is reduced to increase compression ratio, then HCCI combustion is improved, but the range of compression ratio variance is narrowed

Engineering Contradiction:
ImproveHCCI combustion performanceVSAvoidcompression ratio variance range
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic system where combustion chamber walls can adjust their position to vary compression ratio across a wide range. The system can operate at high compression ratios for optimal HCCI performance when conditions are favorable, and transition to lower compression ratios when adaptability is needed for varying operating conditions, thereby maintaining both productivity and versatility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise control of the compression ratio, enhancing the stability and efficiency of HCCI combustion, reducing the risk of detonation, and allowing for a wider range of compression ratio variance, thus facilitating the realization of HCCI under varying operating conditions.

Implementation Method 1

rotation of the rotor piston, to a position where a lobe end aligns with the piston-facing surface of a respective one of said one or more combustion gates, forms a combustion chamber

Methodology Applied
Scientific EffectMechanical motion:

Implementation Method 2

each of said expansion, combustion and compression gates slidable longitudinally within the respective combustion chamber throughway

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3126637B1HCCI rotary engine with variable compression ratio control
Publication Date: 2019.07.31 CUSTOMACHINERY INC
  • EP3126637B1 patent drawingFigure 1
  • EP3126637B1 patent drawingFigure 2
  • EP3126637B1 patent drawingFigure 3

AI summary

There is provided an apparatus for regulating a compression ratio of an HCCI rotary engine. The engine has a rotor piston rotatable in an operating direction. The stator has one or more combustion chamber throughways, each having at least first and second interior walls. The apparatus comprises, within each combustion chamber throughway, an expansion gate slidably received within the throughway and slidably engaged with and adjacent to the first interior wall, a combustion gate slidably engaged with and adjacent to the expansion gate in the operating direction, and a compression gate slidably engaged with and adjacent to both the combustion gate and the second interior wall, and disposed adjacent the combustion gate in the operating direction. Each gate is slidable longitudinally within the combustion chamber throughway. Rotation of the rotor piston, to a position where a lobe end of the piston aligns with a combustion gate, forms a combustion chamber.