HCCI Engine Torque Assist Control for Expanded Operable Area

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Solution Overview

Problem

Homogeneous Charge Compression Ignition (HCCI) engine and lean burn operation techniques have limited operable areas, leading to combustion instability, increased nitrogen oxide emission, and fuel consumption losses, especially at low and high load conditions.

Innovation Solution

An apparatus and method that utilize a processor to control engine torque based on motor efficiency gain and battery state of charge (SOC) to expand the operable area, enabling torque assist control and power generation control to maintain efficient HCCI operation within predetermined limits, thereby reducing fuel consumption and minimizing mode transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If HCCI engine or lean burn operation is used to improve fuel consumption and reduce emissions, then fuel efficiency is improved, but the operable area is limited causing combustion instability at low load and increased nitrogen oxide emission at high load

Engineering Contradiction:
Improvefuel consumptionVSAvoidoperable area
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent combines HCCI engine operation with a motor (electric motor) to create a hybrid powertrain system. The motor assists the engine during low load conditions where HCCI operates unstably, and the system integrates battery energy management with engine control to expand the effective operable area while maintaining fuel efficiency benefits

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system dynamically adjusts the operating mode between pure HCCI, HCCI with motor assist, and conventional SI mode based on real-time load conditions, battery state of charge, and efficiency gain calculations. This dynamic adaptation allows the system to maintain optimal performance across a broader range of operating conditions

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If mode transition from HCCI to SI operation is performed to operate outside the limited operable area, then adaptability is improved, but mode transition shock and fuel consumption loss occur

Engineering Contradiction:
Improveoperable areaVSAvoidfuel consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The motor serves as an intermediary between HCCI and SI modes, allowing smooth transitions by providing torque assistance during mode changes. This eliminates abrupt mode transition shocks and reduces fuel consumption losses by maintaining optimal operating points during transitions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary calculations of efficiency gain and determines optimal transition points before executing mode changes. By anticipating when mode transitions will be beneficial and preparing in advance, the system minimizes fuel consumption losses associated with abrupt transitions

Inventive Principle:
Principle #10Preliminary action

3Productivity

If torque assist control or power generation control is implemented to expand operable area, then system complexity increases, but fuel consumption and mode transitions are reduced

Engineering Contradiction:
Improvefuel consumptionVSAvoidcontrol system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The motor serves multiple functions: it acts as a torque assist device during low load conditions, a power generator during regenerative braking, and a transition buffer between combustion modes. This multi-functionality reduces the need for separate dedicated systems, thereby limiting the increase in overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10920709B2Apparatus and method for controlling environment-friendly vehicle
Publication Date: 2021.02.16 HYUNDAI MOTOR CO LTD
  • US10920709B2 patent drawing
  • US10920709B2 patent drawing
  • US10920709B2 patent drawing

AI summary

An apparatus for controlling an environment-friendly vehicle, a system having the same, and a method thereof are provided. The apparatus includes a processor to perform a control operation to expand an operable area based on a motor efficiency gain and a state of charge (SOC) of a battery in an Homogeneous Charge Compression Ignition (HCCI) operation or a lean burn operation, and a storage to store the motor efficiency gain and the SOC of the battery, which are acquired by the processor.