Tool-Free HDD Carrier Unit With Elastic Latching Mechanism

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Solution Overview

Problem

The installation of hard disk drives (HDDs) in servers is inefficient due to the need for fasteners like screws, which complicates the process and reduces efficiency.

Innovation Solution

A carrier unit with a bracket and carrier design that allows for tool-free, screw-less installation and removal of HDDs using a rotating handle and latching mechanism, enabling quick assembly and disassembly by rotating arms and an elastic latching system, eliminating the need for tools or power-assisted structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screws and fasteners are used to install HDDs, then the connection stability is improved, but the installation efficiency deteriorates

Engineering Contradiction:
Improveconnection stabilityVSAvoidinstallation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent extracts and eliminates the screws and fasteners from the HDD installation process, replacing them with a snap-fit carrier mechanism. The carrier unit uses elastic latching features that engage with the bracket without requiring any fastening tools, thus removing the harmful element (screws) while maintaining connection stability through the elastic retention mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the traditional mechanical screw-fastening system with an elastic snap-fit mechanism. The carrier unit incorporates elastic latching features that automatically engage and disengage through simple insertion and removal motions, substituting the complex multi-step screw fastening process with a single-action mechanical engagement system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If screws and fasteners are used to install HDDs, then the connection reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes screws, fasteners, and associated fastening tools from the installation system, significantly reducing the number of components and steps required. The carrier unit and bracket are designed to work together with simple geometric interlocking features, eliminating the need for separate fastening elements and reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The carrier unit incorporates self-latching elastic features that automatically engage with the bracket upon insertion, without requiring external tools or assistance. The elastic latching mechanism self-adjusts and self-secures the HDD in place, making the installation process self-service and eliminating the need for complex fastening procedures.

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional fastening methods are used, then the HDD installation is secure, but the installation time increases

Engineering Contradiction:
Improveinstallation securityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The carrier unit is pre-designed with integrated elastic latching features and positioning structures that are prepared in advance during manufacturing. The bracket is pre-configured with corresponding engagement features, so that when the HDD is inserted, the latching mechanism immediately engages without requiring any additional actions or adjustments, significantly reducing installation time while maintaining security.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the time-consuming screw fastening process with an instantaneous elastic snap-fit mechanism. The elastic latching features engage automatically upon insertion, providing secure fixation in a single motion rather than requiring multiple steps of screw insertion, tightening, and verification, thus dramatically reducing installation time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates fast, tool-free, and cost-effective installation and removal of HDDs, reducing installation time and space requirements while ensuring stable electrical connections and vibration reduction.

Implementation Method 1

an elastic member disposed in the second opening, the protrusion resists the hard disk drive, the elastic member provides a constant block and resistance against the hard disk drive

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11871533B2Carrier unit for installing hard disk drive, carrier assembly having the same, and server having the same
Publication Date: 2024.01.09 FULIAN PRESION ELECTRONICS (TIANJIN) CO LTD
  • US11871533B2 patent drawing
  • US11871533B2 patent drawing
  • US11871533B2 patent drawing

AI summary

A carrier assembly for installing a hard disk drive (HDD) rapidly without tools or screws or other fasteners disk includes a bracket and a carrier. The carrier is movably disposed within the bracket. The hard disk drive is disposed with the carrier. The bracket includes a side plate and a plurality of first protrusions arranged on the side plate along with electrical connectors. The side plate defines interconnecting slots, a vertical first slot and a horizontal second slot. The carrier includes a lateral plate, a rotating handle connected to the lateral plate, and second protrusions arranged on the lateral plate. When the rotating handle is manually rotated, the second protrusion becomes locked within the first slot or the second slot to fix the HDD in place.