Hard Disk Drive Thermoelectric Thermal Control Across Temperature Extremes

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Solution Overview

Problem

Hard disk drives face operational challenges due to temperature fluctuations, as high temperatures degrade materials and mechanical components, while low temperatures impair data writing capabilities and increase startup times, with existing systems unable to adjust internal temperature.

Innovation Solution

A hard disk drive system incorporating a thermoelectric device and thermal controller that regulates internal temperature by transferring heat through a thermal interface, using a thermoelectric device to cool or warm the internal thermal zone based on temperature measurements, with an external cover providing additional thermal coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a hard disk drive operates in high temperature environments, then the drive can function in diverse conditions, but material degradation and lubricant breakdown occur

Engineering Contradiction:
Improveoperating environment rangeVSAvoidmaterial stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by using a thermoelectric device to actively control the internal temperature of the hard disk drive, maintaining it within an optimal range regardless of external environmental conditions. This resolves the contradiction by changing the thermal parameter of the internal environment to protect materials while allowing external adaptability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a hard disk drive operates in low temperature environments, then the drive can function in diverse conditions, but data writing capability and startup performance degrade

Engineering Contradiction:
Improveoperating environment rangeVSAvoiddata writing capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The thermoelectric device actively heats the internal thermal zone when external temperatures are low, maintaining the internal temperature within the optimal range for data writing operations. This resolves the contradiction by changing the thermal parameter to preserve productivity while allowing operation in diverse environmental conditions.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If no active temperature control is implemented, then the device structure remains simple, but the internal temperature cannot be adjusted to optimal ranges

Engineering Contradiction:
Improvethermal control structureVSAvoidtemperature regulation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The thermoelectric device serves multiple functions: it can both cool and heat the internal thermal zone depending on the direction of current flow, and it can operate in different modes (cooling, heating, or standby) based on temperature conditions. This multi-functionality justifies the added complexity by providing comprehensive temperature regulation reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses a temperature sensor to monitor the internal thermal zone temperature and a controller to adjust the thermoelectric device operation accordingly. This feedback mechanism ensures reliable temperature regulation while keeping the control structure manageable through automated adjustment rather than manual intervention.

Inventive Principle:
Principle #23Feedback

4Reliability

If a thermoelectric device is added for temperature control, then internal temperature can be regulated, but device complexity increases

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidthermal management structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thermoelectric device is integrated into the existing hard disk drive structure, serving as both a temperature control element and a structural component. The device can operate in multiple modes (heating, cooling, standby) and is controlled through the existing control circuitry, minimizing the increase in overall device complexity while achieving reliable temperature regulation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains the hard disk drive's internal temperature within an optimal range, enhancing operational stability and performance by managing thermal issues, thereby reducing material degradation and improving data storage and retrieval efficiency.

Implementation Method 1

providing a first heat transfer to remove heat from the internal thermal zone to cool the hard disk drive

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

providing a second heat transfer to add heat to the internal thermal zone to warm the hard disk drive

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

The thermoelectric device thermal couples via a thermal interface to the internal thermal zone and to air of an exterior to the hard disk drive

Methodology Applied
Scientific EffectThermal coupling: Conduction (thermal)

Data Source

PatentUS7581404B2Method and apparatus for a system using at least one hard disk drive providing dual heat transfers for an internal thermal zone
Publication Date: 2009.09.01 SAMSUNG ELECTRONICS CO LTD
  • US7581404B2 patent drawing
  • US7581404B2 patent drawing
  • US7581404B2 patent drawing

AI summary

A system includes at least one hard disk drive (HDD) controlling the temperature of an internal thermal zone. The HDD preferably includes a thermal controller directing a thermoelectric device based upon a temperature measure of internal thermal zone. The thermoelectric device thermal-couples via thermal interface to internal thermal zone and to air exterior to HDD, providing a first heat transfer to remove heat from the internal thermal zone and providing a second heat transfer to add heat to the internal thermal zone. The thermal controller directs the thermoelectric device to provide the first heat transfer, when the temperature measure is above a top operating temperature, and directs the thermoelectric device to provide the second heat transfer, when the temperature measure is below a bottom operating temperature. The system may be a RAID, server computer, desktop computer, and notebook computer. Manufacturing these systems. The systems as manufacturing products.