Modular HDPE Block Utility Kit for Disaster Relief

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Solution Overview

Problem

Conventional solutions for disaster relief and construction lack multifunctional tools that can efficiently prepare and store supplies, provide shelter, and are cost-effective for shipping and deployment.

Innovation Solution

A utility kit integrated with a hollow construction block made of HDPE plastic, featuring interlocking protrusions and receptacles, a detachable fire grate, and versatile utility receptacles that serve as cooking utensils and anchoring posts, allowing for flexible use in storage, cooking, and construction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional construction materials are used for building structures after disasters, then structural strength is improved, but shipping cost and deployment time increase significantly

Engineering Contradiction:
Improvestructural strengthVSAvoiddeployment time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The construction system is divided into modular plastic blocks that can be independently manufactured, stored, and transported. Each block is a self-contained unit with standardized interlocking mechanisms, allowing rapid assembly without requiring complex construction materials or skilled labor for cutting and joining.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Construction blocks are pre-manufactured and stored in strategic locations before disasters occur. The blocks are prepared in advance with all necessary components (interlocking features, anchoring mechanisms) already integrated, eliminating the need for on-site material processing and reducing deployment time.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional construction materials are shipped to disaster areas, then structural reliability is improved, but shipping cost increases

Engineering Contradiction:
Improvestructural reliabilityVSAvoidshipping cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The plastic construction blocks serve multiple functions: they provide structural support, contain and organize relief supplies (water, food, medicine), and can be stacked to create various shelter configurations. This multi-functionality reduces the need for separate construction materials and supply containers, lowering overall shipping requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Relief supplies are stored inside the hollow cavities of the construction blocks, allowing the blocks to function as both structural elements and storage containers. This nesting approach eliminates the need for separate supply crates and reduces the total volume requiring shipping.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If construction blocks are designed with simple interlocking features, then ease of assembly is improved, but structural stability deteriorates

Engineering Contradiction:
Improveease of assemblyVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The interlocking features utilize asymmetric geometric shapes that provide directional guidance during assembly. The asymmetric design ensures blocks can only be connected in the correct orientation, preventing unstable configurations while maintaining simplicity for end-users.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The interlocking mechanisms incorporate curved surfaces and rounded features that facilitate smooth engagement between blocks. The curved geometry provides natural alignment during assembly and creates friction-based locking that enhances structural stability without requiring complex fastening mechanisms.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Adaptability or versatility

If utility receptacles are integrated with construction blocks, then versatility is improved, but device complexity increases

Engineering Contradiction:
ImproveversatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Utility receptacles (cooking areas, storage compartments, anchoring points) are integrated directly into the construction block structure. This merging of functions eliminates the need for separate utility devices and reduces overall system complexity by consolidating multiple features into a single modular unit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The construction blocks incorporate universal utility features that serve multiple purposes: receptacles can function as cooking pots, water containers, or storage compartments depending on need. This universality increases versatility while maintaining a simple standardized block design that does not significantly increase manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9145249B2Bulk liquid/material construction block utility kit
Publication Date: 2015.09.29 ADAMS WENDELL B
  • US9145249B2 patent drawing
  • US9145249B2 patent drawing
  • US9145249B2 patent drawing

AI summary

A utility kit for use in combination with a plastic construction block used for storage of water, food, medicine, staples, construction materials, or any other item that needs to be contained for storage and shipping. The utility kit includes a fire grate and utility receptacles to allow for cooking of water and food. Upon emptying of the construction block, the construction block can be used in the construction of a bunker, wall, or the like structure through conventional building construction by filling of the block with sand or dirt. The utility receptacles can be used to reinforce the construction block as well as provide sealing for half blocks. The fire grate can be dismantled and the anchoring pipes can operate to anchor construction blocks together during construction.