Head Band with Spacer Gap for Heat Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional sweat bands fail to effectively direct heat away from the head, as they typically trap hot air generated by the person's head within the band, leading to discomfort in hot weather.

Innovation Solution

A head band design featuring a band portion with two opposing bands and spacers forming a gap between them, along with a tightening portion with a strap and tightener, allowing for air flow and heat dissipation through the creation of an air space between the bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional sweat band construction is used, then the sweat band can wick away sweat from the forehead, but hot air generated by the head is trapped within the band, failing to direct heat away

Engineering Contradiction:
Improveheat dissipationVSAvoidband structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The sweat band is divided into an inner band and an outer band with spacers creating gaps between them. This segmentation allows hot air to escape from the inner band through the gaps to the outer band, while cool air can enter, creating a ventilation pathway that improves heat dissipation without significantly increasing overall structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The band structure incorporates gaps and openings created by the spacer configuration, effectively creating a porous structure that allows air flow. This enables thermal convection by permitting hot air to escape and cool air to enter, resolving the heat trapping issue while maintaining a relatively simple band construction.

Inventive Principle:
Principle #31Porous materials

2Temperature

If a gap is created between the bands to allow air flow, then heat transfer is improved, but the device complexity increases due to additional spacers and dual-band structure

Engineering Contradiction:
Improvecooling efficiencyVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The band is segmented into inner and outer bands connected by spacers, creating a multi-chamber structure that facilitates air flow. This segmentation approach achieves effective cooling through convection while keeping each individual component (bands and spacers) relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner band is nested within the outer band structure, with spacers positioning the inner band to create gaps. This nested configuration allows the cooling function to be achieved through the relationship between components rather than requiring entirely separate systems, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances heat transfer between the head and the ambient environment, providing improved cooling and comfort by allowing cool air to flow in and hot air to escape, thus addressing the heat retention issue of conventional sweat bands.

Implementation Method 1

The design enhances heat transfer between the head and the ambient environment, providing improved cooling and comfort by allowing cool air to flow in and hot air to escape

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

at least one spacer between the first and the second band forming a gap between the first band and the second band

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS9220308B2Head band
Publication Date: 2015.12.29 ALF WEAR
  • US9220308B2 patent drawing
  • US9220308B2 patent drawing
  • US9220308B2 patent drawing

AI summary

A head band comprises a band portion and a tightening portion. The band portion has a first band and a second band, wherein an outer surface of the first band opposes an inner surface of the second band. The head band further comprises at least one spacer between the first and the second band forming a gap between the first band and the second band. The tightening portion has a strap and a tightener configured to tighten the strap, wherein the strap is hingedly connected at approximately each end of the band portion. Other embodiments of the head band, and visors, caps, and hats incorporating the head band, are described herein.