Dynamic Read/Write Head Cleaning via Bit Error Rate Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing methods for cleaning read/write heads in magnetic storage media systems are inefficient, leading to increased bit error rates and reduced performance over time due to debris accumulation.

Innovation Solution

A method and system that dynamically clean the read/write heads by passing cleaning media over them, monitored by a controller that adjusts the cleaning process based on bit error rates, using a cartridge with a combination of storage and cleaning media, and repeats the process until the error rate falls below a threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning is performed frequently to maintain head performance, then bit error rate decreases, but system productivity decreases due to repeated cleaning interruptions

Engineering Contradiction:
Improvebit error rateVSAvoidsystem throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system implements a feedback mechanism where the controller monitors bit error rates during storage operations and automatically triggers cleaning operations when error rates exceed thresholds, thereby optimizing the balance between maintaining reliability and preserving productivity by cleaning only when necessary

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cleaning media is integrated directly into the storage cartridge, allowing the system to perform self-cleaning operations without requiring separate manual intervention or external cleaning equipment, thus maintaining productivity while ensuring reliability

Inventive Principle:
Principle #25Self-service

2Reliability

If cleaning operations are extended to ensure thorough debris removal, then head cleanliness improves, but cleaning time increases reducing overall system efficiency

Engineering Contradiction:
Improvehead cleanlinessVSAvoidcleaning duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cleaning process is made dynamic and adaptive, with the controller adjusting cleaning duration and intensity based on real-time bit error rate measurements, allowing thorough cleaning when needed while minimizing cleaning time when error rates are already acceptable

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies partial cleaning actions by passing the cleaning media over the head multiple times during normal operation rather than performing one lengthy cleaning operation, effectively maintaining head cleanliness with shorter, distributed cleaning intervals

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively maintains the performance of magnetic storage media systems by regularly cleaning the heads, reducing bit error rates and extending the operational lifespan of the media.

Implementation Method 1

cleaning a head of a sequential storage media system by passing cleaning media of a cartridge over the head

Methodology Applied
Scientific EffectMechanical cleaning: Abrasion

Implementation Method 2

monitoring a bit error rate of input/output communication between the head and sequential storage media of the cartridge

Methodology Applied
Scientific EffectBit error rate monitoring:

Data Source

PatentUS9779768B2Systems and methods for dynamically cleaning read/write head
Publication Date: 2017.10.03 DELL PROD LP
  • US9779768B2 patent drawing
  • US9779768B2 patent drawing
  • US9779768B2 patent drawing

AI summary

A sequential storage media system may include a head for reading or writing data to sequential storage media and a controller communicatively coupled to the head. The controller may be configured to control winding of a tape comprising cleaning media between reels of a cartridge comprising the tape in order to determine an occurrence of an event indicative of a need to clean a head of a sequential storage media system, issue to a user an indication of the occurrence of the event, determine an amount of cleaning for the head based on a bit error rate of input/output communication associated with the head, and responsive to receiving a cleaning cartridge in the sequential storage media system, clean the head of a sequential storage media system in accordance with the amount of cleaning by passing cleaning media of a cartridge over the head.