Head for a suction device and a method of controlling same

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Solution Overview

Problem

Conventional suction devices are limited by the effective collection area and require increased suction power or surface contact to detach particles, which can prolong scanning times for large areas.

Innovation Solution

A suction device head with multiple outlets providing air in radial and forward directions, enhancing particle detachment and collection without increasing pumping power or surface contact, using a controller to manage airflow between these directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional suction devices increase suction power by improving pump power or contacting surface with brushes, then particle detachment is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveparticle collection efficiencyVSAvoidpumping power
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The suction head is segmented into multiple independent airflow paths with separate outlets (radial outlets and forward outlets) that can be controlled independently. This allows the system to use different airflow patterns for different detachment needs without requiring a single high-power pump to handle all scenarios, thus improving particle collection efficiency while managing energy consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different airflow configurations (radial airflow mode, forward airflow mode, or combined mode) based on the specific detection needs and particle adhesion conditions. This dynamic adaptability allows the device to optimize energy usage by applying the appropriate airflow pattern rather than continuously operating at maximum power.

Inventive Principle:
Principle #15Dynamics

2Productivity

If conventional suction devices increase suction power to detach particles, then particle detachment is improved, but the effective collection area remains limited by head size

Engineering Contradiction:
Improveparticle collection efficiencyVSAvoideffective collection area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The invention transitions from a single-direction suction approach to a multi-dimensional airflow system with radial outlets providing airflow in multiple directions simultaneously. This dimensional expansion of airflow patterns allows the limited head size to effectively cover and detach particles from a larger surface area, overcoming the geometric limitation of the suction head footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If conventional suction devices wave over large areas to detect explosive material, then detection coverage is improved, but scanning time increases

Engineering Contradiction:
Improvedetection coverage areaVSAvoidscanning time
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The system maintains continuous particle detachment and collection action through its multi-outlet configuration that can operate simultaneously in different directions. This continuous multi-directional airflow eliminates the need to reposition or re-scan areas, allowing the device to cover large detection areas efficiently without time loss from repeated scanning of the same regions.

Inventive Principle:
Principle #20Continuity of useful action

4Quantity of substance

If conventional suction devices contact surface with vacuum head to collect particles, then particle collection is improved, but the spot of particle collection is limited to head size

Engineering Contradiction:
Improveparticle collection amountVSAvoidcollection spot size
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The suction head is segmented into multiple independent airflow paths with separate outlets (radial outlets and forward outlets) that can be controlled independently. This segmentation allows the system to project airflow in multiple directions simultaneously, effectively expanding the collection spot size beyond the physical head dimensions while maintaining controlled particle collection.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances particle collection efficiency and reduces scanning time by improving detachment and collection over larger areas without increasing power consumption.

Implementation Method 1

Conventional suction devices (e.g., household vacuums) are designed to separate particles from a surface by inducing suction on the surface through a negative pressure gradient

Methodology Applied
Scientific EffectNegative pressure gradient: Pressure Gradient

Implementation Method 2

a plurality of radial outlets, configured to provide air in a radial direction, wherein the radial outlets are in fluid connection with at least one chamber connectable to at least one blower

Methodology Applied
Scientific EffectAirflow: Convection

Data Source

PatentUS20250288170A1Head for a suction device and a method of controlling same
Publication Date: 2025.09.18 TRACENSE SYST
  • US20250288170A1 patent drawing
  • US20250288170A1 patent drawing
  • US20250288170A1 patent drawing

AI summary

A head for a suction device is disclosed. The head. comprising: at least one suction inlet, configured to provide suction in a first direction; at least one suction tube, wherein each suction tube is in fluid connection to each suction inlet, wherein each suction tube is further connectable to a pump; a plurality of radial outlets, configured to provide air in a radial direction, wherein the radial outlets are in fluid connection with at least one chamber connectable to at least one blower, and at least one forward outlet configured to provide air in a second direction, wherein each forward outlet is in fluid connection to the at least one chamber connectable to the at least one blower. The suction device may include a holder for holding a sensor. The holder may be located in the suction tube.