Head-Mounted Optical Layout With Folded Path and Stray Light Control

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Solution Overview

Problem

Existing head-mounted devices face challenges in achieving a balance between reducing size and weight while maintaining high image quality, as conventional optical lenses provide good image quality but are bulky, and Fresnel lenses compromise image quality for size reduction.

Innovation Solution

An optical system comprising an aperture stop, reflective polarizer, partial reflector, quarter-wave plates, and lens elements with specific refractive powers and curvature ratios, arranged to form a catadioptric system that reduces total track length and eliminates stray light, enhancing image quality and minimizing device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional optical lenses are used, then image quality is good, but device size cannot be effectively reduced

Engineering Contradiction:
Improveimage qualityVSAvoiddevice size
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The optical system is divided into multiple lens elements (first, second, and third optical lens elements) with different refractive powers. Each lens element contributes to correcting specific aberrations, allowing the system to maintain high image quality while reducing the overall track length compared to a single conventional lens.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a catadioptric design that combines refractive elements with reflective components (reflective polarizer, partial reflector, quarter-wave plates). This adds the dimension of reflection to the traditionally refractive optical path, folding the light path and reducing the axial length of the system while maintaining imaging quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If Fresnel lenses are used, then device size is reduced, but image quality becomes poor

Engineering Contradiction:
Improvedevice sizeVSAvoidimage quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The optical system uses a composite design combining multiple lens elements with different materials and optical properties. The first lens element has negative refractive power while the third has positive refractive power, creating a composite optical system that corrects aberrations and maintains image quality without requiring Fresnel lens structures.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent carefully controls the refractive powers and curvature radii of each lens element. By adjusting these parameters (the third lens element's curvature radii satisfying a specific relationship), the system achieves compact size while correcting off-axis aberrations that would otherwise degrade image quality.

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If the optical path is folded to reduce size, then device dimensions are reduced, but stray light increases

Engineering Contradiction:
Improveoptical track lengthVSAvoidstray light
Core Design Contradiction:
Length of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The reflective polarizer and partial reflector act as intermediary components that carefully control the reflection and transmission of light. These components are positioned and designed to fold the optical path while minimizing stray light generation through proper coating and angular design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The quarter-wave plates are strategically placed to convert potentially harmful stray light into useful imaging light by manipulating polarization states. The reflected light that might otherwise become stray light is converted into properly polarized light that contributes to the image formation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high image quality with reduced size and weight by folding the optical path through polarization and reflection, utilizing aspheric lens surfaces and materials like glass or plastic to optimize refractive power and minimize aberrations.

Implementation Method 1

a reflective polarizer, located between the aperture stop and the image display surface

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a reflective polarizer, located between the aperture stop and the image display surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a first quarter-wave plate, located between the reflective polarizer and the partial reflector; a second quarter-wave plate, located between the partial reflector and the image display surface

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 4

a first optical lens element, located between the aperture stop and the image display surface; a second optical lens element, located between the first optical lens element and the image display surface; a third optical lens element, located between the second optical lens element and the image display surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP4325271B1Optical system and head-mounted device
Publication Date: 2026.05.06 LARGAN IND OPTICS CO LTD
  • EP4325271B1 patent drawingFigure 1
  • EP4325271B1 patent drawingFigure 2
  • EP4325271B1 patent drawingFigure 3

AI summary

An optical system (1) includes an aperture stop (ST), an image display surface (IMG), a reflective polarizer (RP), a partial reflector (BS), first and second quarter-wave plates (QWP1, and QWP2), and first, second and third optical lens elements (E1, E2, and E3). The aperture stop (ST) and the image display surface (IMG) are respectively at front side and rear side of the optical system (1). The reflective polarizer (RP) is between the aperture stop (ST) and the image display surface (IMG). The partial reflector (BS) is between the reflective polarizer (RP) and the image display surface (IMG). The first quarter-wave plate (QWP1) is between the reflective polarizer (RP) and the partial reflector (BS). The second quarter-wave plate (QWP2) is between the partial reflector (BS) and the image display surface (IMG). The first, second and third optical lens elements (E1, E2, and E3) are between the aperture stop (ST) and the image display surface (IMG) in order from the front side to the rear side. The first optical lens element (E1) has negative refractive power. The second optical lens element (E2) has planar front-side surface.