Head-Mounted Respiratory Pressure Blower Layout for Noise Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current respiratory pressure therapy (RPT) devices for treating respiratory disorders are limited by issues such as comfort, noise, ease of use, size, weight, manufacturability, cost, and reliability, particularly in providing effective and comfortable therapy for patients with conditions like sleep apnea, and existing data management systems are costly, time-consuming, and error-prone.

Innovation Solution

A portable RPT system with a blower that includes a motor with dual impellers and stators, a seal-forming structure that maintains therapeutic pressure, and a positioning and stabilizing structure to secure the device on the patient's head, along with a vent assembly that allows exhaled gases to be discharged efficiently, reducing noise and vibration, and an integrated humidifier for improved comfort and compliance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a traditional RPT device is used to provide therapeutic pressure, then effective therapy is delivered, but the device is bulky and heavy, reducing portability

Engineering Contradiction:
Improvedevice weightVSAvoidtherapeutic pressure delivery
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The RPT device is segmented into modular components including a collapsible housing with collapsible sides, allowing the device to be divided into smaller, more portable sections while maintaining full therapeutic functionality when assembled

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The collapsible housing employs a nested structure where sides can fold inward and collapse, allowing the device to compact into a smaller form factor for portability while expanding to full size for operation, effectively nesting the functional volume within a smaller storage volume

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the blower is positioned close to the patient's head for portability, then device size is reduced, but noise and vibration increase

Engineering Contradiction:
Improvedevice volumeVSAvoidnoise and vibration
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

A flexible conduit is introduced as an intermediary element between the blower and the patient interface, allowing the blower to be positioned away from the patient's head while maintaining functional connection, thus mediating between the conflicting requirements of compact positioning and noise reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device layout transitions from a compact head-mounted arrangement to an extended configuration where the blower is positioned remotely and connected via flexible conduit, utilizing spatial dimensionality to separate noise-generating components from the patient interface

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a seal-forming structure is used to maintain therapeutic pressure, then effective therapy is provided, but comfort is reduced

Engineering Contradiction:
Improvetherapeutic pressure maintenanceVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patient interface employs local quality by providing targeted sealing only at the nasal pillows or specific contact points rather than a complete facial seal, maintaining therapeutic pressure where needed while leaving other areas open for comfort and natural breathing

Inventive Principle:
Principle #3Local quality

4Ease of operation

If a portable RPT system is designed, then ease of use and compliance improve, but manufacturing complexity increases

Engineering Contradiction:
Improveportability and complianceVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The portable RPT system is designed with segmented, modular components including separable housing sections, removable battery packs, and detachable flexible conduits, allowing independent manufacturing and assembly of standard components while achieving portability goals

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates universal, multi-functional components such as a collapsible housing that serves both structural and compacting functions, and a flexible conduit that provides both pneumatic connection and positioning flexibility, reducing the need for specialized parts

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The RPT system provides improved comfort and efficacy for patients by reducing noise and vibration, enhancing ease of use, and allowing for efficient data management, thereby increasing patient compliance and reducing operational costs.

Implementation Method 1

a blower configured to generate the flow of gas and pressurise the plenum chamber to the therapeutic pressure, the blower having a motor, the blower being connected to the plenum chamber such that in use the blower is suspended from the patient's head and an axis of rotation of the motor is generally perpendicular to the patient's sagittal plane

Methodology Applied
Scientific EffectImpeller: Impeller

Implementation Method 2

a seal-forming structure constructed and arranged to form a seal with a region of the patient's face at or surrounding an entrance to the patient's airways such that a flow of gas at said therapeutic pressure is delivered to at least the entrance to the patient's nares, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

a positioning and stabilising structure constructed and arranged to provide an elastic force to hold the seal-forming structure in a therapeutically effective position on the patient's head

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 4

a vent assembly constructed and arranged to allow a flow of gas to pass from the plenum chamber to outside of the patient interface, the vent assembly comprising a base and at least one extension extending from the base and at least partially defining a passage

Methodology Applied
Scientific EffectGas discharge:

Data Source

PatentEP3954420B1Respiratory pressure therapy system
Publication Date: 2024.08.28 RESMED PTY LTD
  • EP3954420B1 patent drawingFigure 1
  • EP3954420B1 patent drawingFigure 2
  • EP3954420B1 patent drawingFigure 3

AI summary

The present invention discloses a respiratory pressure therapy (RPT) system comprising: a plenum chamber pressurisable to a therapeutic pressure of at least 6 cmH2O above ambient air pressure; a seal-forming structure constructed and arranged to form a seal with a region of the patient's face at or surrounding an entrance to the patient's airways such that a flow of air at said therapeutic pressure is delivered to at least the entrance to the patient's nares, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; a positioning and stabilising structure constructed and arranged to provide an elastic force to hold the seal-forming structure in a therapeutically effective position on the patient's head, the positioning and stabilising structure comprising a tie, a lateral portion of the tie being constructed and arranged to overlie a region of the patient's head superior to the otobasion superior in use, and a superior portion of the tie being constructed and arranged to overlie a region of the patient's head in a region of the parietal bone in use, wherein the positioning and stabilising structure has a non-rigid decoupling portion; a blower configured to generate the flow of air and pressurise the plenum chamber to the therapeutic pressure, the blower having a motor, the blower being connected to the plenum chamber such that in use the blower is suspended from the patient's head and an axis of rotation of the motor is generally perpendicular to the patient's sagittal plane; and a power supply configured to provide electrical power to the blower.