Head Rail Assembly With Removable End Slots for Control Placement

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Solution Overview

Problem

Existing head rail assemblies for architectural coverings require identical front and rear walls to be reversible, limiting user control placement and increasing assembly complexity, as they need to be reversed end-to-end for control placement changes.

Innovation Solution

A head rail design with elongate front and bottom walls featuring slots at each end, allowing for removable closures, enabling control device placement on either end without reversing the rail, and allowing distinct front and rear wall shapes for functional purposes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the head rail is designed with identical front and rear walls to enable reversibility, then the blind can be controlled from either end, but the design flexibility and aesthetic options are limited

Engineering Contradiction:
Improvecontrol end selectionVSAvoidhead rail design constraints
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The head rail is divided into distinct front and rear wall sections with different geometries, allowing each end to have unique characteristics while both supporting control mechanisms. The front wall has a first geometry optimized for front-facing installation, while the rear wall has a second geometry for rear-facing installation, eliminating the need for identical walls.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The head rail employs asymmetric design where the front wall and rear wall have different shapes and features. The front wall includes a first control mechanism interface while the rear wall includes a second control mechanism interface, allowing non-reversible blind designs with distinct aesthetic and functional properties at each end.

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If the entire blind is reversed to change control end placement, then control can be moved to the opposite side, but assembly becomes cumbersome and time-consuming

Engineering Contradiction:
Improvecontrol placement flexibilityVSAvoidassembly time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The control mechanism is designed to be movable within the head rail structure, allowing it to be repositioned between the front and rear ends without reversing the entire blind. This dynamic adjustment capability enables control placement flexibility while maintaining the blind's original orientation and installation.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If identical front and rear walls are used, then manufacturing is simplified, but aesthetic and functional differentiation is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfunctional differentiation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

Different sections of the head rail are assigned different qualities and functions. The front wall is designed with specific aesthetic and functional properties for front-facing visibility, while the rear wall has different properties optimized for its role. Each section is locally optimized for its specific function rather than being uniformly identical.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20090056885A1Head rail assembly
Publication Date: 2009.03.05 HUNTER DOUGLAS IND BV
  • US20090056885A1 patent drawing
  • US20090056885A1 patent drawing
  • US20090056885A1 patent drawing

AI summary

A head rail or head rail assembly for an architectural closure, the head rail including an elongate front wall having left hand and right hand longitudinal ends and an elongate bottom wall having left hand and right hand longitudinal ends. A left hand end structure is positioned adjacent to the left hand longitudinal end of the bottom wall and a right hand end structure is positioned adjacent to the right hand longitudinal end of the bottom wall. A first slot is defined between the left hand end structure and the left hand longitudinal end of the bottom wall and a second slot is defined between the right hand end structure and the right hand longitudinal end of the bottom wall. At least one of the first and second slots is closed by a removable closure.