Vehicle Head Restraint Asymmetric Locking Mechanism

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Solution Overview

Problem

Existing vehicle seating assemblies lack an effective mechanism to prevent the inward movement of head restraints relative to the seatback while allowing adjustable positioning, which can compromise safety and comfort.

Innovation Solution

A vehicle seating assembly with a head restraint system featuring a post with notches, a receiving feature, a locking feature, and a stop feature that allows for adjustable positioning and prevents inward movement by engaging with the notches, enabling the head restraint to be locked in various positions relative to the seatback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the head restraint is made adjustable relative to the seatback, then the comfort and adaptability are improved, but the risk of inward movement compromising safety increases

Engineering Contradiction:
Improveadjustability of head restraint positionVSAvoidsafety against inward movement
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The adjustment mechanism is segmented into discrete notches on the post, allowing the head restraint to be positioned at specific intervals. The locking feature engages with these notches to provide stable, predetermined positions while preventing dangerous inward movement between notches.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stop feature acts as an intermediary element between the post and the receiving feature. It engages with the notches to physically block inward movement while allowing controlled outward adjustment, serving as a safety mediator that reconciles adjustability with safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the locking feature is engaged with notches to prevent movement, then the stability is improved, but the complexity of the mechanism increases

Engineering Contradiction:
Improvestability of head restraint positionVSAvoidcomplexity of locking and stop features
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The locking feature and stop feature are combined into a single integrated mechanism that performs both functions: preventing outward movement through engagement with notches and preventing inward movement through the stop feature's geometric design. This merging reduces overall system complexity while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The notches on the post serve dual purposes: they enable positioning at discrete intervals and simultaneously provide engagement surfaces for both the locking feature and stop feature. This self-service design eliminates the need for separate positioning and safety mechanisms.

Inventive Principle:
Principle #25Self-service

3Reliability

If the stop feature prevents inward movement by engaging with notches, then the safety is improved, but the ease of operation for adjustment is reduced

Engineering Contradiction:
Improvesafety against inward movementVSAvoidease of head restraint adjustment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mechanism is designed to be dynamic in the outward direction (allowing easy adjustment) while being static in the inward direction (preventing movement). The stop feature's geometry allows it to yield during outward adjustment but provides rigid blocking during inward movement, creating asymmetric ease of operation that prioritizes safety.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11161442B2Seating assembly head restraint
Publication Date: 2021.11.02 FORD GLOBAL TECH LLC
  • US11161442B2 patent drawing
  • US11161442B2 patent drawing
  • US11161442B2 patent drawing

AI summary

A vehicle seating assembly is disclosed herein. The seating assembly includes a head restraint having a post. A seatback is configured to receive a portion of the post. The stop feature is coupled to the seatback and is movable between a disengaged position and an engaged position. In the engaged position, the stop feature is configured to generally prevent inward movement and allow outward movement of the post relative to the seatback.